Downhole Pump Flow Cage Channels for Valve Ball Vibration Control

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Solution Overview

Problem

Conventional downhole pumps experience fluid flow inefficiencies and wear due to the vibration of valve balls within ball check valves, leading to increased pressure drop and energy loss, as well as wear on the flow cage and ball.

Innovation Solution

The introduction of an apparatus with an elongate element and multiple fluid channels that alter the fluid flow path, reducing turbulence and pressure drop by orienting the velocity profile annularly around the valve ball, thereby minimizing vibration and wear, and improving kinetic energy transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional ball check valves are used in downhole pumps, then the valve structure is simple and easy to manufacture, but fluid flow turbulence and pressure drop increase, leading to energy loss and valve ball vibration

Engineering Contradiction:
Improveenergy lossVSAvoidvalve structure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The flow cage is segmented into multiple sections with individual fluid channels arranged in series. Fluid passes through each channel sequentially, creating multiple expansion and contraction zones that dissipate turbulence energy progressively. This segmentation transforms a single complex flow path into multiple simpler stages, reducing overall pressure drop while maintaining structural feasibility

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces radial fluid channels that extend in the radial dimension from the central axis of the flow cage. This dimensional change allows fluid to expand outward and then contract back toward the center, creating expansion-contraction cycles that reduce velocity and turbulence without requiring additional axial length. The radial dimension provides new flow paths that conventional linear designs cannot achieve

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If ball check valves are used to regulate fluid flow, then flow control is achieved, but valve ball vibration occurs causing wear on the flow cage and ball

Engineering Contradiction:
Improvevalve component longevityVSAvoidvalve ball vibration
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

Multiple intermediate fluid channels are introduced between the inlet and outlet of the valve assembly. These channels act as intermediaries that progressively reduce fluid velocity through repeated expansion and contraction. The fluid passes through each channel in sequence, with each channel serving as an intermediate stage that dissipates kinetic energy and reduces the velocity that would otherwise cause ball vibration and wear

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent converts the harmful high-velocity turbulent flow into beneficial repeated expansion and contraction cycles. The fluid's kinetic energy, which would normally cause vibration and wear, is transformed into multiple smaller expansion-contraction movements through the series of fluid channels. This converts the harmful direct impact into beneficial gradual energy dissipation, reducing wear while maintaining flow control

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Loss of energy

If fluid flows directly through the valve assembly, then flow path is short and pressure drop is minimized, but turbulence increases causing energy loss

Engineering Contradiction:
Improvepressure dropVSAvoidfluid flow efficiency
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The series arrangement of multiple fluid channels creates continuous useful action through repeated expansion and contraction cycles. Rather than a single passive flow path, the fluid continuously interacts with each channel in sequence, with each interaction serving the useful purpose of velocity reduction and turbulence dissipation. This continuous active management of fluid energy maintains flow efficiency while minimizing pressure drop

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances fluid flow efficiency, reduces energy loss, and decreases wear on pump components, leading to increased pump performance and longevity.

Implementation Method 1

at least two fluid channels extending through the body between the elongate element and the outer circumferential wall

Methodology Applied
Scientific EffectFluid flow:

Implementation Method 2

alter the fluid flow path, reducing turbulence and pressure drop by orienting the velocity profile annularly around the valve ball

Methodology Applied
Scientific EffectTurbulence reduction: Turbulence

Data Source

PatentUS12173705B2Apparatuses for altering fluid flow in downhole pumps and related assemblies and methods
Publication Date: 2024.12.24 Q2 ARTIFICIAL ELEVATOR SERVICES ULC
  • US12173705B2 patent drawing
  • US12173705B2 patent drawing
  • US12173705B2 patent drawing

AI summary

Apparatuses are provided for altering fluid flow in downhole pumps. In some embodiments, the apparatus comprises a body comprising: an inner core positioned at a longitudinal axis of the body, the inner core comprising an elongate element having an upper domed end and a lower domed end; and at least two fluid channels extending through the body, the at least two fluid channels spaced circumferentially around the elongate element. The apparatus may be used in combination with a ball check valve to improve the velocity profile of the fluid flowing around the valve ball. Related assemblies and methods are also provided.