Downhole Logging Tool Sensor Bias and Gain Adjustment

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Solution Overview

Problem

In electrical earth borehole logging, the two-electrode system faces challenges in accurately resolving resistivity inhomogeneities due to significant leakage currents and large background signals, leading to poor digitization and signal clipping, especially in conductive mud environments where dynamic range is insufficient.

Innovation Solution

Incorporating additional sensors ahead of the primary sensors to determine and adjust the bias and gain settings, ensuring proper dynamic range and preventing signal clipping by using their outputs to control acquisition parameters through processing circuitry.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If additional sensors are added to determine and adjust bias and gain settings, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvesignal resolutionVSAvoidsensor array complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The additional sensors positioned ahead of the primary sensors perform preliminary measurements to determine the dynamic range and background signal characteristics before the primary sensors take their measurements. This preliminary action allows the system to pre-adjust bias and gain settings, ensuring optimal signal resolution is captured without clipping, thereby improving measurement precision without requiring complex real-time adjustments

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If dynamic range is increased to prevent signal clipping, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvesignal dynamic rangeVSAvoidsignal processing complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system uses feedback from the additional sensors to continuously monitor the dynamic range and background signal levels. This feedback is fed into the signal processing circuitry which automatically adjusts the bias and gain settings for the primary sensors. This closed-loop feedback mechanism ensures optimal dynamic range utilization and prevents signal clipping while maintaining manageable device complexity through automated control

Inventive Principle:
Principle #23Feedback

3Manufacturing precision

If bias and gain settings are optimized using additional sensors, then manufacturing precision is improved, but device complexity increases

Engineering Contradiction:
Improvesignal acquisition accuracyVSAvoidcircuitry complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The additional sensors perform preliminary characterization of the signal conditions including background levels and dynamic range requirements. Based on these preliminary measurements, the bias and gain settings are pre-optimized before the actual measurement process begins. This preliminary optimization ensures high manufacturing precision in signal acquisition while keeping the circuitry complexity manageable by avoiding the need for complex real-time adjustment mechanisms

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS7665544B2Method to improve downhole instruments
Publication Date: 2010.02.23 BAKER HUGHES CO
  • US7665544B2 patent drawing
  • US7665544B2 patent drawing
  • US7665544B2 patent drawing

AI summary

Measurements are made using a plurality of measure electrodes on a pad of a logging tool. The bias and gain of the measurements prior to A/D conversion are altered using measurements made by an additional electrode that is ahead of the measure electrodes.