Downhole Stress Test Tool Fluid Isolation
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Solution Overview
Problem
Existing methods for hydraulic fracturing in geological formations face issues such as premature pump module failure due to contamination from formation or drilling mud fluids, inadequate viscosity leading to high leak-off rates, and adverse reactions between fluids and formations, which hinder accurate stress testing and increase exploration costs.
Innovation Solution
A downhole tool with a container to store and transport a specifically selected fracturing fluid, isolated from other fluids, which is more viscous than formation or drilling mud fluids, allowing for reliable pump operation and effective pressure build-up, while avoiding adverse reactions with the formation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If formation or drilling mud fluids are used for hydraulic fracturing, then the pump module operates, but the pump module fails prematurely due to contamination
Solution Approach 1:
The system separates the fracturing fluid from formation and drilling mud fluids by using a dedicated container and pump assembly. The fracturing fluid is stored in a separate container and pumped through a separate pathway, isolating it from contaminants in the wellbore environment. This segmentation prevents contamination of the fracturing fluid while allowing the pump module to operate reliably.
Solution Approach 2:
The container and pump assembly act as an intermediary system between the fracturing fluid source and the formation. This intermediary protects the fracturing fluid from direct contact with formation fluids and drilling mud, preventing contamination while still enabling the hydraulic fracturing function to be performed.
2Loss of energy
If less viscous fluids are used for hydraulic fracturing, then fluid flow is easier, but leak-off rate increases
Solution Approach 1:
The system changes the viscosity parameter of the fracturing fluid by selecting fluids with higher viscosity than traditional drilling mud or formation fluids. This increased viscosity reduces the leak-off rate into the formation while the dedicated pump assembly compensates for the higher pumping requirements, maintaining effective fluid delivery to the formation for stress testing.
3Reliability
If standard fluids are used for hydraulic fracturing, then the procedure is simple, but adverse reactions occur with the formation
Solution Approach 1:
The system applies local quality by selecting fracturing fluids with specific properties tailored to the formation type and stress testing requirements. Different fracturing fluids can be used for different formation conditions, and the fluid selection is localized to the specific wellbore environment and formation characteristics, preventing adverse reactions while maintaining testing accuracy.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution enhances the reliability and lifespan of pump modules, reduces fluid leak-off, and enables accurate stress testing with improved pressure differentials, thereby reducing exploration costs and enhancing the accuracy of stress measurements.
Implementation Method 1
pump configured to pump the fracturing fluid into the first and second packers to inflate the first and second packers and to pump the fracturing fluid into the annular region to induce a fracture of the geological formation
Implementation Method 2
first and second packers selectively inflatable to form a sealed annular region around the downhole tool... pump configured to pump the fracturing fluid into the first and second packers to inflate the first and second packers
Data Source
AI summary
Example methods and apparatus to perform stress testing of geological formations are disclosed. A disclosed example downhole stress test tool for pressure testing a geological formation comprises first and second packers selectively inflatable to form an annular region around the tool, a container configured to store a fracturing fluid, wherein the fracturing fluid is different than a formation fluid and a drilling fluid, a pump configured to pump the fracturing fluid into the first and second packers to inflate the first and second packers and to pump the fracturing fluid into the annular region to induce a fracture of the geological formation, and a sensor configured to detect a pressure of the fracturing fluid pumped into the annular region corresponding to the fracture of the geological formation.


