Downhole Telemetry Tool EM MP Mode Switching

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Solution Overview

Problem

Current downhole telemetry systems face limitations in compatibility with various drilling conditions, such as air/underbalanced drilling and formations with high salt content or resistivity contrast, and suffer from power consumption and data rate issues due to the lack of integration and optimization between electromagnetic (EM) and mud pulse (MP) telemetry modes.

Innovation Solution

A method and tool that selectively use MP-only, EM-only, concurrent shared, and concurrent confirmation telemetry modes to transmit downhole measurement data, allowing for flexible operation based on configuration files and modulation schemes to optimize bandwidth, reliability, and power consumption, with concurrent transmission of data using both EM and MP signals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If EM telemetry is used, then data transmission rate is improved, but compatibility with air/underbalanced drilling and high salt content formations deteriorates

Engineering Contradiction:
Improvedata transmission rateVSAvoidcompatibility with drilling conditions
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The downhole tool integrates both EM and MP telemetry systems into a single universal device, enabling it to function across multiple drilling conditions. The EM system provides high-speed data transmission when formations permit, while the MP system ensures compatibility with air/underbalanced drilling and high salt content formations, making the tool universally adaptable to all drilling scenarios.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system dynamically switches between EM and MP telemetry modes based on real-time drilling conditions and formation characteristics. The control system monitors environmental parameters and automatically selects the optimal transmission mode, allowing the data transmission rate and compatibility to be optimized dynamically rather than being fixed.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If MP telemetry is used, then compatibility with various drilling conditions is improved, but data transmission rate deteriorates

Engineering Contradiction:
Improvecompatibility with drilling conditionsVSAvoiddata transmission rate
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The downhole tool integrates both EM and MP telemetry systems into a single universal device, enabling it to function across multiple drilling conditions. The EM system provides high-speed data transmission when formations permit, while the MP system ensures compatibility with air/underbalanced drilling and high salt content formations, making the tool universally adaptable to all drilling scenarios.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system dynamically switches between EM and MP telemetry modes based on real-time drilling conditions and formation characteristics. The control system monitors environmental parameters and automatically selects the optimal transmission mode, allowing the data transmission rate and compatibility to be optimized dynamically rather than being fixed.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If both EM and MP telemetry systems are integrated, then adaptability to different drilling conditions is improved, but device complexity increases

Engineering Contradiction:
Improveadaptability to drilling conditionsVSAvoidsystem integration complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines EM and MP telemetry systems into a single integrated downhole tool assembly. The EM transmitter, MP pulser, sensors, and control system are merged into one compact unit, reducing the need for separate tools and simplifying deployment while maintaining adaptability to different drilling conditions.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The control system automatically monitors drilling conditions and autonomously selects the appropriate telemetry mode (EM or MP) without requiring manual intervention. This self-service capability reduces operational complexity and allows the integrated system to adapt dynamically to changing conditions.

Inventive Principle:
Principle #25Self-service

4Productivity

If EM telemetry is used in high salt content formations, then data transmission is improved, but signal reliability deteriorates due to resistivity contrast

Engineering Contradiction:
Improvedata transmissionVSAvoidsignal reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The MP telemetry system serves as an intermediary transmission method when EM signals are unreliable. The control system detects formation resistivity characteristics and switches to MP telemetry in high salt content formations, using the drilling fluid column as an alternative transmission medium to ensure reliable data transmission when EM signals fail.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances transmission flexibility, reliability, and power efficiency by allowing the system to adapt to different drilling conditions, increasing bandwidth and accuracy while conserving power, and ensuring data transmission even in conditions where traditional systems fail.

Implementation Method 1

an electromagnetic (EM) telemetry unit configured to transmit the measurement data

Methodology Applied
Scientific EffectElectromagnetic radiation: Electromagnetic Induction

Implementation Method 2

a mud pulse (MP) telemetry unit configured to transmit the measurement data

Methodology Applied
Scientific EffectAcoustic wave propagation: Acoustics

Data Source

PatentUS10215021B2Downhole electromagnetic and mud pulse telemetry apparatus
Publication Date: 2019.02.26 EVOLUTION ENG
  • US10215021B2 patent drawing
  • US10215021B2 patent drawing
  • US10215021B2 patent drawing

AI summary

A measurement-while-drilling (MWD) telemetry system comprises a downhole MWD telemetry tool comprising a mud pulse (MP) telemetry unit and an electromagnetic (EM) telemetry unit. The MWD telemetry tool can be configured to transmit data in an EM-only telemetry mode using only the EM telemetry unit, in an MP-only mode using only the MP telemetry unit, or in a concurrent telemetry mode using both the EM and MP telemetry units concurrently. When transmitting data in the concurrent telemetry mode, the telemetry tool can be configured to transmit in a concurrent confirmation mode wherein the same telemetry data is transmitted by each of the EM and MP telemetry units, or in a concurrent shared mode wherein some of the telemetry data is transmitted by the EM telemetry unit, and the rest of the telemetry data is transmitted by the MP telemetry unit. The telemetry tool can be programmed to change its operating telemetry mode in response to a downlink command sent by an operator at surface.