Downhole Test Apparatus for Well Device Function Verification

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Solution Overview

Problem

Current well systems lack downhole mechanisms to perform tests verifying the successful completion of functions by downhole well tools and devices, and to communicate these test results to the surface.

Innovation Solution

Incorporating a downhole test apparatus within the well system that can perform tests to determine if downhole functions, such as setting or actuating packer elements or anchoring, have been successfully completed, and communicate the results to the surface using various indication types.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If downhole well tools and devices perform various functions, then operational capability is improved, but inability to verify function completion and communicate results reduces reliability

Engineering Contradiction:
Improveverification of function completionVSAvoidtest results communication
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The patent implements feedback mechanisms where test apparatus downhole communicates test results back to the surface. This allows verification of whether downhole functions were performed successfully, providing continuous feedback on system operation and enabling real-time decision-making about well operations.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent introduces intermediary communication mechanisms between the downhole test apparatus and surface equipment. These intermediaries transmit test results and function status information from the downhole environment to the surface, enabling information flow without requiring direct human presence downhole.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If downhole test apparatus is added to verify function completion, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improvefunction verification capabilityVSAvoiddownhole system structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines test apparatus functionality with existing downhole well tools and devices. By integrating test capabilities into the well tools themselves rather than adding separate systems, the patent reduces overall complexity while maintaining verification capabilities.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent designs downhole well tools with multi-functionality, enabling them to both perform well operations and conduct self-testing. This universal approach allows a single device to serve multiple purposes, reducing the need for additional specialized equipment.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If real-time communication of test results is implemented, then operational efficiency is improved, but energy consumption increases

Engineering Contradiction:
Improveoperational efficiencyVSAvoidcommunication energy
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent implements periodic communication of test results rather than continuous transmission. Test data is communicated at intervals or upon completion of specific test sequences, reducing energy consumption while maintaining operational efficiency by providing timely information without constant energy expenditure.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS20250034992A1Performing downhole test of a well device function in a well system and communicating the test results
Publication Date: 2025.01.30 HALLIBURTON ENERGY SERVICES INC
  • US20250034992A1 patent drawing
  • US20250034992A1 patent drawing
  • US20250034992A1 patent drawing

AI summary

Systems, methods, and apparatus for performing a downhole test of completion of a function performed by a downhole well device in a well system and communicating the test results to the surface. A downhole well device may perform a downhole function in the well system. For example, the downhole function may be a setting function, an actuating function, or an anchoring function. A downhole test apparatus may perform a downhole test to determine whether the downhole function was completed successfully. For example, the downhole test may be a downhole seal test or a downhole anchor test. Based on the result of the downhole test, the downhole test apparatus may provide an indication from downhole to surface equipment of the well system that indicates whether the downhole function was completed successfully.