Downhole Viscometer Using Differential Pressure for Viscosity Estimation

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Solution Overview

Problem

Current methods for measuring viscosity in downhole environments are inadequate for providing accurate viscosity data in high-pressure conditions, particularly in boreholes, where existing technologies face challenges in maintaining accurate measurements due to turbulence and pressure variations.

Innovation Solution

A method and apparatus that involve pumping downhole fluid through a tube in a borehole, using a pressure transducer to measure differential pressure, and estimating viscosity based on these measurements, with optional adjustments to tube dimensions and flow rate to ensure laminar flow and accurate readings, employing Hagen-Poiseuille's law for dynamic viscosity calculation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If fluid is pumped through the tube at high flow rate to improve measurement speed, then productivity increases, but turbulence increases and measurement precision deteriorates

Engineering Contradiction:
Improvemeasurement speedVSAvoidviscosity measurement accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The system dynamically adjusts the flow rate parameter based on measured pressure differential and fluid properties to maintain laminar flow conditions. By changing the flow rate parameter in response to measured conditions, the system ensures accurate viscosity measurements while optimizing measurement speed.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If tube diameter is increased to reduce pressure variations, then measurement stability improves, but device complexity and space requirements increase

Engineering Contradiction:
Improvemeasurement stabilityVSAvoidtube configuration complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system uses multiple tubes with different dimensions rather than a single large-diameter tube. This segmentation approach allows the system to achieve stable measurements through differential pressure measurements across multiple smaller tubes, avoiding the complexity of a single large tube while maintaining measurement reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system transitions from measuring pressure in a single tube to measuring differential pressure across multiple tubes arranged in parallel. This dimensional change from one-dimensional to multi-dimensional measurement provides better stability without requiring larger individual tube dimensions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Adaptability or versatility

If differential pressure measurement range is increased to cover wider viscosity range, then adaptability improves, but measurement precision for specific viscosity values deteriorates

Engineering Contradiction:
Improveviscosity range coverageVSAvoidviscosity measurement resolution
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The system dynamically selects and adjusts tube dimensions based on the viscosity range of the fluid being measured. By making the tube configuration dynamic rather than fixed, the system can optimize measurement precision for the specific viscosity range being measured while maintaining the ability to measure a wide overall range of viscosities.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for accurate estimation of fluid viscosity in high-pressure environments, reducing turbulence and pressure variations, and improving measurement resolution, thereby enhancing the accuracy of viscosity data in downhole applications.

Implementation Method 1

taking at least one differential pressure measurement of the fluid in the at least one tube via a pressure transducer

Methodology Applied
Scientific EffectDifferential pressure measurement: Pressure Drop

Implementation Method 2

at least one pump configured to establish flow in the at least one tube

Methodology Applied
Scientific EffectPumping: Pump

Implementation Method 3

employing Hagen-Poiseuille's law for dynamic viscosity calculation

Methodology Applied
Scientific EffectHagen-Poiseuille's law:

Data Source

PatentUS9574437B2Viscometer for downhole use
Publication Date: 2017.02.21 BAKER HUGHES CO
  • US9574437B2 patent drawing
  • US9574437B2 patent drawing
  • US9574437B2 patent drawing

AI summary

A method for measuring viscosity in a borehole includes: pumping downhole fluid through at least one tube disposed in a carrier configured to be disposed in a borehole in an earth formation; taking at least one differential pressure measurement of the fluid in the at least one tube via a pressure transducer; and estimating a viscosity of the fluid based on the differential pressure measurement.