Downhole Wireless Network Maintenance via Diagnostic Tool

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Solution Overview

Problem

Downhole wireless networks in the oil and gas industry face reliability and accuracy issues due to communication failures between nodes and changes in acoustic conditions within the wellbore, such as formation variations and hydrocarbon production operations, making it difficult to maintain and repair these networks effectively.

Innovation Solution

A downhole tool equipped with a hydrophone and communication device is used to diagnose and repair communication errors by reprogramming malfunctioning nodes or bypassing failed nodes, allowing for data collection and transmission from severed portions of the network, and reconfiguring nodes to adapt to changing acoustic environments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If a downhole wireless network is deployed to monitor downhole conditions, then data collection capability is improved, but network reliability deteriorates due to communication failures between nodes

Engineering Contradiction:
Improvedata collection capabilityVSAvoidnetwork reliability
Core Design Contradiction:
Loss of informationVSReliability

Solution Approach 1:

The system implements a feedback mechanism where the surface system continuously monitors communication with downhole nodes and automatically triggers diagnostic tools when failures are detected. This closed-loop feedback ensures that data collection continues reliably by promptly identifying and addressing communication breakdowns between nodes.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

A downhole diagnostic tool acts as an intermediary device that can be deployed into the wellbore to directly communicate with malfunctioning nodes. This intermediary bypasses the failed communication path between surface systems and downhole nodes, enabling diagnosis and maintenance of network reliability while preserving data collection capabilities.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If acoustic wireless communication is used in the downhole network, then installation ease is improved, but communication accuracy deteriorates due to changing acoustic conditions

Engineering Contradiction:
Improveinstallation easeVSAvoidcommunication accuracy
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The system dynamically adapts to changing acoustic conditions by continuously monitoring communication quality and adjusting transmission parameters. When acoustic conditions change due to formation variations or fluid compositions, the system modifies its communication strategy to maintain accuracy while preserving the installation simplicity of acoustic wireless technology.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The diagnostic tool measures various parameters including acoustic signal strength, temperature, and pressure to identify changes in acoustic conditions. By detecting these parameter changes, the system can adjust communication protocols to maintain accuracy despite the inherent simplicity of acoustic wireless installation.

Inventive Principle:
Principle #35Parameter changes

3Ease of repair

If diagnostic tools are deployed to locate communication errors, then network maintenance capability is improved, but operational time is increased due to the need to lower tools to error locations

Engineering Contradiction:
Improvenetwork maintenance capabilityVSAvoidoperational time
Core Design Contradiction:
Ease of repairVSLoss of time

Solution Approach 1:

The system performs preliminary diagnostic actions by continuously monitoring communication between nodes and automatically detecting failures before they completely disrupt data collection. This preliminary detection allows for timely deployment of diagnostic tools, minimizing the time the network is offline while maintaining strong network maintenance capability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The downhole nodes and surface system perform self-diagnosis through automated communication monitoring and error detection algorithms. This self-service capability reduces the need for frequent manual tool deployments, thereby decreasing operational time loss while preserving comprehensive network maintenance ability.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables reliable operation and maintenance of downhole wireless networks by addressing communication failures and adapting to changing conditions, ensuring continuous data collection and transmission, even in challenging wellbore environments.

Implementation Method 1

A component of the downhole tool may include a hydrophone that detects an acoustic signal from the communication node below the communication node that is no longer transmitting data

Methodology Applied
Scientific EffectAcoustic signal detection: Acoustics

Data Source

PatentUS11156081B2Methods and systems for operating and maintaining a downhole wireless network
Publication Date: 2021.10.26 EXXONMOBIL UPSTREAM RESEARCH COMPANY(US)
  • US11156081B2 patent drawing
  • US11156081B2 patent drawing
  • US11156081B2 patent drawing

AI summary

Disclosed herein are methods and systems for operating and maintaining downhole wireless networks. The methods and systems utilize a downhole tool, such as a downhole tool comprising a communications device, to perform maintenance on the downhole wireless network, and for overcoming and/or correcting communications errors along the network. The downhole tool may also be used for updating and reprograming communication nodes in the downhole wireless network.