Downlight Apparatus with Detachable Fire Resistant Enclosure

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Solution Overview

Problem

Existing North American downlight apparatuses are not suitable for new buildings due to their mounting requirements, limiting their range of use and adaptability.

Innovation Solution

A downlight apparatus with a detachable fire-resistant enclosure that forms a compartment with the main housing, allowing for easy installation in various locations by either including or removing the enclosure, along with an optical module for enhanced light distribution and heat dissipation, and a driving module for adjustable color temperature and luminance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a fixed mounting cylinder is used for assembly, then the downlight can be securely installed, but the downlight is not suitable for new buildings and limits the range of use

Engineering Contradiction:
Improverange of useVSAvoidmounting structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The downlight apparatus is divided into a main housing and a separate fire resistant enclosure that can be detachably coupled. This segmentation allows the fire resistant enclosure to be removed when installing in new buildings without mounting cylinders, while still providing the enclosed structure when needed for fire safety applications.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The fire resistant enclosure transitions from a fixed permanent structure to a dynamically removable component. The detachable coupling mechanism allows the enclosure to be assembled or disassembled based on installation requirements, enabling adaptability between different building types while maintaining structural integrity when enclosed.

Inventive Principle:
Principle #15Dynamics

2Reliability

If a fire resistant enclosure is included, then fire safety is improved, but the installation complexity and device structure increase

Engineering Contradiction:
Improvefire safetyVSAvoidenclosure structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The fire resistant enclosure is designed as a separate detachable module rather than an integrated permanent structure. This allows the enclosure to be added only when fire safety is required, simplifying installations in non-fire-risk areas while maintaining fire safety capabilities when needed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The detachable fire resistant enclosure serves multiple functions: it provides fire safety protection when attached, and can be removed to enable installation in new buildings without mounting cylinders. The same component adapts to different installation scenarios and safety requirements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If the fire resistant enclosure is detachably coupled, then adaptability to different installations is improved, but the structural stability may be compromised

Engineering Contradiction:
Improveinstallation flexibilityVSAvoidstructural stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The coupling mechanism between the main housing and fire resistant enclosure is designed to be dynamically adjustable. When assembled, the coupling provides stable structural connection for fire safety applications, but allows for easy disassembly when installation flexibility is needed for new buildings.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables the downlight apparatus to be easily adapted for different installation scenarios, enhances light uniformity and heat dissipation, and improves safety by allowing for the use of the fire-resistant enclosure when needed, while maintaining aesthetic appeal and efficient light concentration.

Implementation Method 1

The second optical component may include a light reflecting surface for reflecting light emitted from the light module toward a forward direction

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

The second optical component may include high thermal conductivity material for heat dissipation

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

a fire resistant enclosure arranged at a rearward side of the main housing

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentUS11231169B2Downlight apparatus
Publication Date: 2022.01.25 XIAMEN ECO LIGHTING CO LTD
  • US11231169B2 patent drawing
  • US11231169B2 patent drawing
  • US11231169B2 patent drawing

AI summary

A downlight apparatus includes a main housing, and a light module and an optical module both arranged inside the main housing. The downlight apparatus also includes a fire resistant enclosure arranged at a rearward side of the main housing. The fire resistant enclosure is detachably coupled to the main housing. The main housing and the fire resistant enclosure form a compartment. A driving module having a communication board is arranged inside the compartment.