LED Downlight Parallel IDC Wiring for Stable Light Output

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Solution Overview

Problem

Existing LED downlighting systems require complex electrical installations, often necessitating professional assistance due to the need for multiple wire connections and voltage management, especially when adding or removing LED units, which increases costs and installation complexity.

Innovation Solution

The implementation of an LED lighting system that utilizes an insulation displacement connector (IDC) to connect LED downlights in parallel across a low voltage pair of wires, allowing for easy addition or removal of units without affecting the predetermined light output, and incorporating a driver that provides a constant voltage and frequency, eliminating the need for additional discrete component adjustments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If LED downlights are connected directly to high voltage mains with separate low voltage drivers, then reliable power delivery is achieved, but installation complexity increases significantly

Engineering Contradiction:
Improvepower delivery reliabilityVSAvoidinstallation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the high voltage mains connection and low voltage driver into a single integrated downlight unit. The downlight housing contains both the LED circuitry operating at low voltage and the driver circuitry that converts high voltage mains power to low voltage, eliminating the need for separate driver components and complex wiring arrangements.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The downlight unit performs multiple functions within a single device: it acts as both the lighting element (LED array) and the power conversion device (driver circuitry that rectifies and regulates mains voltage). This multi-functional integration simplifies the overall system architecture and installation process.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If multiple wire connections are required for each LED downlight, then proper electrical connection is ensured, but installation time and cost increase

Engineering Contradiction:
Improveelectrical connection reliabilityVSAvoidinstallation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent extracts the complex multi-wire connection requirements and replaces them with a simplified single-pair wire connection system. By integrating the driver circuitry within the downlight housing and designing it to accept standard low voltage wiring, the system eliminates the need for electricians to make multiple high voltage connections at each fixture location.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent uses an intermediary approach by employing a standardized low voltage wire pair as the connection medium between the mains power source and the LED downlights. This intermediary wiring system simplifies the connection process while the integrated driver circuitry handles the complex power conversion internally.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If professional electricians are required for installation, then proper high voltage connections are achieved, but installation cost increases

Engineering Contradiction:
Improvehigh voltage connection reliabilityVSAvoidinstallation cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent employs inexpensive, easily installable wiring components and connector systems that can be handled by non-professional installers. The downlight units are designed with user-friendly mounting mechanisms and simplified electrical connections that eliminate the need for expensive professional electrician services while maintaining adequate installation reliability.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Adaptability or versatility

If LED downlights are added or removed from the system, then lighting configuration is flexible, but light output consistency becomes difficult to maintain

Engineering Contradiction:
Improvesystem configuration flexibilityVSAvoidlight output consistency
Core Design Contradiction:
Adaptability or versatilityVSIllumination intensity

Solution Approach 1:

The integrated driver circuitry incorporates feedback mechanisms that monitor the electrical load and adjust the power delivery to the LED array accordingly. This feedback control ensures that each downlight unit maintains consistent light output regardless of whether other units are present in the system, as each unit independently regulates its own power consumption and light emission.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution simplifies the installation process, reduces costs by minimizing the need for professional electricians, and allows for flexible configuration of LED lighting systems without compromising light output, as the system maintains a consistent light output range regardless of unit additions or removals.

Implementation Method 1

The insulation displacement connector is for connecting the LED downlight to the wire system extending from the LED driver

Methodology Applied
Scientific EffectInsulation displacement:

Implementation Method 2

LEDs are semiconductor devices that produce light when a current is supplied to them

Methodology Applied
Scientific EffectLight emitting diode effect: Light Emitting Diode

Implementation Method 3

LEDs are semiconductor devices that produce light when a current is supplied to them

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 4

The LED driver has an input with a first voltage and an output with a second voltage, with the second voltage being lower than the first voltage

Methodology Applied
Scientific EffectVoltage transformation:

Data Source

PatentUS12104766B2LED lighting system and installation methods
Publication Date: 2024.10.01 LYNK LABS INC
  • US12104766B2 patent drawing
  • US12104766B2 patent drawing
  • US12104766B2 patent drawing

AI summary

A lighting system includes an LED downlight mountable to a ceiling, a driver, and an insulation displacement connector (IDC). Light from the downlight can be faced downward to project light or upward to reflect light off of the ceiling. The driver has an input with a first voltage and an output with a second voltage, the second voltage being lower than the first and being provided through a wire system extending from the LED driver. The IDC connects the downlight to the wire system. The lighting system can be changed from a first to a second configuration by at least one of adding an additional downlight using a corresponding IDC or removing an existing downlight using a corresponding IDC. The second configuration does not significantly affect a desired output range of light from any downlight or any LED circuit of any downlight that remains or preexists from the first configuration.