Downlight Light Guide Cup Uniform Illumination

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Solution Overview

Problem

Current downlights with LED light sources face issues of directional characteristics causing visual glare and non-uniform illuminance, necessitating improvements in design to enhance the overall lighting effect.

Innovation Solution

A downlight apparatus featuring a main cup housing with a driver circuit for two LED sets and a light guide cup with a top and bottom part, where the first LED set generates a central luminous effect and the second LED set's light is guided through the light guide cup to create a specific light output pattern, allowing for independent operation and varying optical characteristics, and incorporating a compound lens structure and reflective layers for improved light distribution and heat dissipation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of stationary object

If LED light sources are used in downlights, then energy efficiency and lifetime are improved, but directional characteristics cause visual glare and non-uniform illuminance

Engineering Contradiction:
ImprovelifetimeVSAvoidvisual glare
Core Design Contradiction:
Duration of action of stationary objectVSObject-affected harmful factors

Solution Approach 1:

A light guide cup is introduced as an intermediary component between the LED light source and the viewing area. The light guide cup receives light from the LED, guides it through its structure, and outputs it through a light output pattern that distributes light more uniformly, thereby reducing visual glare while maintaining the long lifetime benefit of LED sources

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the optical parameters of light delivery by using the light guide cup to modify light direction and distribution. The light output pattern on the internal surface of the light guide cup transforms the directional LED light into a more diffuse, uniform illumination, addressing the glare issue while preserving LED longevity

Inventive Principle:
Principle #35Parameter changes

2Illumination intensity

If reflectors and anti-glare structures are added to improve luminance effect, then overall lighting effect is improved, but device complexity increases

Engineering Contradiction:
Improveluminance effectVSAvoiddevice complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The light guide cup integrates multiple functions into a single component: it guides light, creates the light output pattern, and provides anti-glare characteristics. This merging of functions achieves improved luminance effect without requiring separate reflectors and anti-glare structures, thus avoiding the complexity increase that would result from adding multiple discrete components

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If multiple LED sets with different characteristics are used, then operational versatility and lighting scenarios are improved, but device complexity and cost increase

Engineering Contradiction:
Improveoperation scenariosVSAvoidcircuit design
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The lighting system is segmented into multiple independent LED sets (first LED set and second LED set) that can be controlled separately. This segmentation enables different operational scenarios and lighting effects while maintaining relatively simple circuit design through independent control of each LED set, allowing users to select appropriate lighting modes without requiring complex integrated control systems

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution increases the beam angle of light, provides a beautiful and uniform lighting effect, reduces glare, and offers flexible operation scenarios by enhancing the luminous uniformity and aesthetic appeal, addressing the limitations of existing LED downlights.

Implementation Method 1

The light enters the light guide cup and escapes from the light output pattern

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

A light output pattern is formed on internal surface of the light guide cup between the top part and the bottom part

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 3

incorporating a compound lens structure and reflective layers for improved light distribution and heat dissipation

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 4

incorporating a compound lens structure and reflective layers for improved light distribution

Methodology Applied
Scientific EffectLens focusing: Lens

Implementation Method 5

The cavity may be filled with transparent heat dissipation material for helping heat dissipation

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS10876693B2Downlight apparatus
Publication Date: 2020.12.29 LEEDARSON GREEN LIGHTING
  • US10876693B2 patent drawing
  • US10876693B2 patent drawing
  • US10876693B2 patent drawing

AI summary

A downlight apparatus has a main cup housing, a driver circuit, a first LED set, a second LED set and a light guide cup. The driver circuit is contained in the main cup housing for converting an external power to a driving current. The first LED generates a central luminous effect. The light guide cup has a top part and a bottom part. A light output pattern is formed on internal surface of the light guide cup between the top part and the bottom part. The top part receives a light of the second LED set. The light enters the light guide cup and escapes from the light output pattern.