Downlight Assembly Overvoltage Disconnect for Fast Reuse

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Solution Overview

Problem

Conventional downlights lack a repeatable power-off protection structure, making it impossible to test and quickly reuse them after emergency power outages.

Innovation Solution

A downlight assembly with a protection member comprising a freeing member, limiting member, and power-off member that disconnects the wiring members when excessive voltage is detected, allowing for quick reconnection after power restoration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional downlights are used without a protection member, then the structure is simple and installation is easy, but the downlights cannot be quickly reused after power outages and lack repeatable power-off protection

Engineering Contradiction:
Improvepower outage protection capabilityVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The protection member is divided into distinct functional components: a freeing member with an electromagnet, a limiting member with a power-off member, and wiring members. This segmentation allows each component to perform its specific function independently while maintaining overall system reliability without excessive complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The protection member is pre-installed within the downlight body before any power outage occurs. The electromagnet is pre-positioned to hold the power-off member in place, and the limiting member is pre-configured to guide the disconnection process. This preliminary setup enables immediate protection action when voltage exceeds thresholds, eliminating the need for complex post-outage configurations.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If a protection member with electromagnet and limiting member is added to enable quick reconnection after power outages, then reliability and reusability improve, but device complexity increases

Engineering Contradiction:
Improvequick reconnection capabilityVSAvoidprotection member structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The electromagnet automatically activates when voltage exceeds the threshold, causing the freeing member to release the limiting member and disconnect the power-off member. This self-service mechanism eliminates the need for manual intervention during power outages and enables automatic quick reconnection when power is restored, improving ease of operation without requiring complex external control systems.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The limiting member acts as an intermediary between the electromagnet and the power-off member. It provides a mechanical linkage that translates the electromagnetic force into physical disconnection action, simplifying the overall control structure while enabling reliable quick reconnection capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-affected harmful factors

If the freeing member adsorbs the limiting member through electromagnet to disconnect wiring members during overvoltage, then power supply protection is improved, but the device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improveovervoltage protectionVSAvoidmanufacturing complexity
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The protection member is pre-configured with the electromagnet, freeing member, and limiting member in specific positions before installation. This beforehand cushioning ensures that when overvoltage occurs, the protective action is immediately available without requiring complex real-time adjustments or additional manufacturing steps during operation.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The electromagnet's magnetic field strength is adjusted as a controllable parameter to match the specific overvoltage threshold requirements. By changing the electromagnetic parameter rather than redesigning the mechanical structure, the protection level can be tuned for different applications, simplifying manufacturing while maintaining effective overvoltage protection.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Provides repeated power outage protection and improves installation flexibility by enabling quick disconnection and reconnection of wiring members, enhancing safety and efficiency.

Implementation Method 1

the freeing member is configured to adsorb the limiting member when a voltage supplied by the power supply is too great

Methodology Applied
Scientific EffectElectromagnetic attraction: Electromagnet

Data Source

PatentUS12498109B2Downlight and downlight assembly thereof
Publication Date: 2025.12.16 SHENZHEN KOK TECHNOLOGY LTD
  • US12498109B2 patent drawing
  • US12498109B2 patent drawing
  • US12498109B2 patent drawing

AI summary

The present disclosure provides a downlight and a downlight assembly thereof, and the downlight assembly includes the downlight and a power supply electrically connected to the downlight, the downlight including a first wiring member, and the power supply including a second wiring member electrically connected to the first wiring member; the downlight assembly further includes a protection member connected to the first wiring member and including a freeing member arranged on a top portion of the first wiring member, a limiting member installed inside the first wiring member, and a power-off member installed inside the limiting member and configured to connect and disconnect the first and second wiring members, the freeing member configured to adsorb the limiting member when a voltage supplied by the power supply is too great, so as to quickly disconnect the first wiring member and the second wiring member through the power-off member.