Downlight Power Box Control Circuit for Emergency Lighting

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Solution Overview

Problem

Existing LED tubes lack the capability for emergency lighting due to single-function circuits that rely solely on mains voltage, resulting in poor user experience during power outages.

Innovation Solution

A downlight power box control circuit incorporating a battery, logic input module, and main control module that switches between mains power and battery power to operate the light-emitting element at 100% or 30%-50% load, respectively, with additional components like rectifier bridges, transformers, MOS transistors, and optical relays to manage power and brightness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single-function circuit using only mains voltage is used, then the device complexity is reduced, but the reliability during power outages deteriorates

Engineering Contradiction:
Improvecircuit complexityVSAvoidemergency lighting capability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The circuit is designed to perform multiple functions: normal lighting operation using mains voltage and emergency lighting operation using battery voltage. The control circuit automatically switches between these two modes based on mains voltage availability, making the lighting system universal and reliable under different power conditions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If a battery is added for emergency lighting, then the reliability during power outages is improved, but the device complexity increases

Engineering Contradiction:
Improveemergency lighting capabilityVSAvoidcircuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A control circuit acts as an intermediary between the mains voltage input and the light-emitting element. This control circuit monitors mains voltage availability and automatically switches between mains power and battery power modes, managing the complexity of coordinating multiple power sources while ensuring seamless operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Illumination intensity

If the light-emitting element operates at 100% load during normal lighting, then the illumination intensity is maximized, but the energy consumption increases

Engineering Contradiction:
ImprovebrightnessVSAvoidenergy consumption
Core Design Contradiction:
Illumination intensityVSUse of energy by moving object

Solution Approach 1:

The operating power of the light-emitting element is made dynamic rather than fixed. During normal lighting with mains power, the element operates at 100% load for maximum brightness. During emergency lighting with battery power, the control circuit automatically adjusts the operating power to 30%-50% load, optimizing energy consumption while maintaining necessary illumination.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables both normal and emergency lighting modes, ensuring continuous illumination during power outages and preventing battery over-discharge, while allowing for adjustable brightness and color temperature settings.

Implementation Method 1

a battery; in response to the second control signal, the light-emitting element uses the battery as a driving voltage source

Methodology Applied
Scientific EffectBattery (electricity): Battery (electricity)

Implementation Method 2

a first rectifier bridge, a first transformer... an input terminal of the first rectifier bridge is connected to the mains supply, an output terminal of the first rectifier bridge is connected to the first transformer

Methodology Applied
Scientific EffectRectification: Diode

Data Source

PatentUS20260046991A1Downlight power box control circuit capable of realizing emergency lighting and general lighting
Publication Date: 2026.02.12 SHENZHEN BILLDA TECH CO LTD
  • US20260046991A1 patent drawing
  • US20260046991A1 patent drawing
  • US20260046991A1 patent drawing

AI summary

Disclosed is a downlight power box control circuit capable of realizing emergency lighting and general lighting, comprising a battery, a logic input module and a light-emitting element which are electrically connected to a main control module. The logic input module determines whether a mains voltage is available. In a case where the mains supply supplies power normally, the main control module controls the light-emitting elements to operate according to 100% of a load power. In case of an outage of the mains supply, the battery is used to supply power to a light tube, and the control module controls the light-emitting element to operate according to 30%-50% of the load power to realize emergency lighting.