Downlight Apparatus with Segmented LED Modules and Light Guide

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Solution Overview

Problem

Conventional downlight devices face challenges in installation convenience, safety, and luminance control, particularly in achieving uniform luminance distribution and flexibility for different lighting needs and standards.

Innovation Solution

A downlight apparatus comprising a main housing, light module, diffusion cover, and light guide, with multiple LED modules and a driver for separate control of light outputs, allowing for adjustable luminance and flexible installation to various standards through customizable positioning and reflective materials for even light distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If conventional downlight devices are used, then installation is straightforward in standard cavities, but uniform luminance distribution and flexibility for different lighting needs are difficult to achieve

Engineering Contradiction:
Improveluminance distribution uniformityVSAvoiddevice structure
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The downlight device is divided into multiple independent LED modules (first LED module, second LED module, third LED module) that can be separately controlled. Each module serves a specific lighting function: central downward illumination, peripheral downward illumination, and upward illumination respectively. This segmentation allows independent control of different light zones to achieve uniform luminance distribution while maintaining a manageable device structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The device incorporates a driver that enables dynamic and flexible control of each LED module's luminance independently. The controller can adjust the intensity of each module based on different lighting needs, times of day, or user preferences, transforming a static lighting device into a dynamic system that adapts to varying requirements while maintaining structural simplicity.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If multiple LED modules are added for flexible lighting control, then luminance flexibility improves, but device complexity increases

Engineering Contradiction:
Improveluminance control flexibilityVSAvoidnumber of components
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The downlight device integrates multiple LED modules with different lighting functions (central downward, peripheral downward, upward) into a single unified apparatus. Each module can be independently controlled to provide various lighting scenarios such as reading, ambient lighting, or accent lighting. This multi-functionality approach allows the device to adapt to diverse lighting needs without requiring separate fixtures, thereby improving versatility while keeping the overall device structure integrated and manageable.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If separate control of multiple light outputs is implemented, then luminance adjustment capability improves, but control system complexity increases

Engineering Contradiction:
Improveluminance control capabilityVSAvoidcontrol system structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The driver serves as an intermediary control system that manages multiple LED modules through a unified interface. Rather than requiring separate control circuits for each LED module, the driver consolidates control functions, allowing users to adjust luminance of different modules through a single control mechanism. This intermediary approach simplifies the control system architecture while maintaining the capability for independent luminance adjustment of each light output.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances installation convenience and safety, provides flexible control over luminance, and ensures uniform light distribution across the diffusion cover, meeting diverse design needs and standards while reducing manufacturing and storage costs.

Implementation Method 1

The diffusion cover is fixed to a bottom end of the surrounding wall for converting the second light to a peripheral light on an exterior surface of the diffusion cover

Methodology Applied
Scientific EffectLight diffusion: Scattering

Implementation Method 2

the light guide has a light entrance side facing to the base part for directing the first light through the light guide to escape at a light escape side of the light guide

Methodology Applied
Scientific EffectLight guiding: Waveguide (optics)

Implementation Method 3

customizable positioning and reflective materials for even light distribution

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS10837611B2Downlight apparatus
Publication Date: 2020.11.17 XIAMEN ECO LIGHTING CO LTD
  • US10837611B2 patent drawing
  • US10837611B2 patent drawing
  • US10837611B2 patent drawing

AI summary

A downlight apparatus includes a main housing, a light module, a diffusion cover and a light guide. The main housing has a surrounding wall and a base part. The light module is attached to the base part for emitting a first light and a second light. The diffusion cover is fixed to a bottom end of the surrounding wall, for converting the second light to a peripheral light on an exterior surface of the diffusion cover. The light guide has a light entrance side facing to the base part for directing the first light through the light guide to escape at a light escape side of the light guide. The light escape side of the light guide is surrounded by diffusion cover.