Diesel Particulate Filter Regeneration Fuel Injection Strategy

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Solution Overview

Problem

Conventional fuel injection strategies for diesel particulate filter regeneration in internal combustion engines often fail to maintain acceptable fuel dilution levels, leading to excessive unburned fuel and increased engine wear, while also struggling to control exhaust gas temperatures effectively for desired regeneration events.

Innovation Solution

A fuel injection strategy that includes a main fuel injection, two heat post-injections, and one or more non-heat post-injections, carefully timed and dosed to achieve targeted engine outlet exhaust gas temperatures and particulate matter filter inlet exhaust gas temperatures, while maintaining fuel dilution levels below a maximum acceptable level.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional fuel injection strategies are used for regeneration, then exhaust gas temperatures can be increased to initiate oxidation, but fuel dilution levels become excessive and engine wear increases

Engineering Contradiction:
Improveexhaust gas temperatureVSAvoidfuel dilution and engine wear
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The fuel injection process is segmented into multiple distinct phases: a main fuel injection event, followed by a first heat post-injection event, and then a second heat post-injection event. Each phase serves a specific function in controlling exhaust temperature while managing fuel dilution. The segmentation allows precise control over when fuel is introduced and how it combusts, enabling temperature management without excessive fuel dilution.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The fuel injection strategy dynamically adjusts the timing, duration, and quantity of fuel injections based on real-time engine operating conditions and regeneration requirements. The control system monitors exhaust gas temperature and particulate matter accumulation, then dynamically modifies the injection parameters to achieve optimal regeneration while preventing excessive fuel dilution. This dynamic control enables adaptation to varying engine loads and operating conditions.

Inventive Principle:
Principle #15Dynamics

2Productivity

If more fuel is injected to increase exhaust temperature for regeneration, then oxidation of particulate matter is enhanced, but unburned fuel increases and fuel dilution exceeds acceptable levels

Engineering Contradiction:
Improveregeneration efficiencyVSAvoidunburned fuel
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

The main fuel injection event is designed to occur before the heat post-injection events, creating a preliminary combustion that establishes baseline exhaust gas temperature and oxygen consumption patterns. This preliminary action prepares the exhaust environment for the subsequent heat post-injections, ensuring that the additional fuel from post-injections burns more completely and contributes to temperature control rather than simply increasing unburned fuel and dilution.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The injection strategy changes multiple parameters including injection timing, injection duration, and fuel quantity across the three injection events. The heat post-injections use different timing and quantity parameters compared to the main injection, allowing optimization of combustion efficiency. By carefully adjusting these parameters, the system achieves enhanced particulate oxidation while maintaining acceptable fuel dilution levels and minimizing unburned fuel.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If single heat post-injection is used, then device complexity is reduced, but control precision over exhaust temperature and fuel dilution is insufficient

Engineering Contradiction:
Improveinjection strategy complexityVSAvoidtemperature and fuel dilution control precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The control system continuously monitors exhaust gas temperature, particulate matter accumulation, and engine operating conditions, then uses this feedback to adjust the timing and quantity of the heat post-injections. This feedback mechanism enables precise control over exhaust temperature and fuel dilution levels, allowing the system to achieve optimal regeneration outcomes while adapting to varying operating conditions. The feedback loop ensures that the additional complexity of multiple post-injections translates into measurable improvements in control precision.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively controls exhaust gas temperatures and maintains acceptable fuel dilution levels, preventing engine wear and ensuring efficient regeneration of the diesel particulate filter, thereby enhancing engine performance and compliance with emission standards.

Implementation Method 1

The main, first subsidiary, and second subsidiary fuel injections are scheduled to participate in a combustion event within the compression chamber

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 2

A fuel injection strategy includes a main fuel injection, two heat post-injections, and one or more non-heat post-injections, carefully timed and dosed to achieve targeted engine outlet exhaust gas temperatures

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS8061127B2Thermal management of diesel particulate filter regeneration events
Publication Date: 2011.11.22 CUMMINS INC
  • US8061127B2 patent drawing
  • US8061127B2 patent drawing
  • US8061127B2 patent drawing

AI summary

Various embodiments of an apparatus, system, and method are disclosed for managing regeneration event characteristics. For example, according to one embodiment, an apparatus for controlling the temperature of the outlet exhaust of an internal combustion engine for a regeneration event on a particulate matter filter includes a regeneration module and a fuel injection strategy module. The regeneration module is configured to determine a desired engine outlet exhaust gas temperature for a regeneration event. The fuel injection strategy module is configured to determine a regeneration fuel injection strategy for achieving the desired engine outlet exhaust gas temperature. The regeneration fuel injection strategy includes a main fuel injection, a first heat post-injection, and a second heat post-injection. In certain implementations, the fuel injection strategy also includes at least one or two non-heat post-injections for achieving a desired particulate filter inlet exhaust gas temperature.