Spinning Reel Drag Switch Return Mechanism Torque

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Solution Overview

Problem

Existing spinning-reel drag switch devices require significant force to return the drag switch lever to the braking position from the non-braking position due to the close proximity of the kick member and shaft part, limiting the torque generation and increasing the stress on components.

Innovation Solution

The spinning-reel drag switch device repositions the pivot axis of the operation member closer to the fishing-rod attachment and behind the rotation shaft, allowing a longer distance for the press member to apply torque, reducing the required force for the return action and enhancing durability by distributing stress more evenly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the kick member and shaft part are disposed close to each other to achieve compact disposition of the return mechanism, then the device complexity is reduced, but the torque generation capability deteriorates and the force required for return operation increases

Engineering Contradiction:
Improvedisposition of return mechanismVSAvoidforce required for return operation
Core Design Contradiction:
Device complexityVSForce

Solution Approach 1:

The invention repositions the second gear member along the axial dimension, placing it closer to the fishing-rod attachment than the face gear shaft, while the kick member extends in a different spatial orientation. This dimensional rearrangement allows the kick member to have a longer effective arm length for torque generation without increasing the overall footprint of the mechanism, thus resolving the contradiction between compact disposition and torque generation capability

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The invention introduces a movable arm that can extend and retract, allowing the kick member's effective length to dynamically adjust. When torque is needed, the arm extends to provide longer leverage; when compactness is needed, the arm can be retracted. This dynamic adjustment resolves the contradiction between requiring long torque arms and maintaining compact mechanism disposition

Inventive Principle:
Principle #15Dynamics

2Force

If the kick member is designed with a long arm to generate sufficient torque, then the force required for return operation is reduced, but the device complexity and space requirements increase

Engineering Contradiction:
Improvetorque generation capabilityVSAvoidstructure of kick member
Core Design Contradiction:
ForceVSDevice complexity

Solution Approach 1:

The invention nests the kick member's arm structure within the existing gear mechanism housing. The arm can be folded or telescopic, allowing it to occupy minimal space when not in use while providing full extension when torque is required. This nesting approach allows long-arm torque generation without permanently increasing device complexity or space requirements

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The kick member is divided into multiple segments that can be articulated relative to each other. This segmentation allows the arm to fold back onto itself or collapse into a compact configuration when not needed, while still providing the full extended length for torque generation when required, thus avoiding permanent increase in device complexity

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces the force needed for the return operation and enhances the durability of the press member and first arm by allowing larger torque application with reduced stress, enabling efficient switching between drag states with minimal effort.

Implementation Method 1

The second gear member meshes with a first gear member mounted to the rotation shaft of the handle

Methodology Applied
Scientific EffectGear meshing: Gear

Implementation Method 2

the kick member rotates in the same direction as the second gear member and kicks (i.e., hits) the return member

Methodology Applied
Scientific EffectImpact force: Impact Force

Data Source

PatentUS8490908B2Spinning reel drag switch device
Publication Date: 2013.07.23 SHIMANO COMPONENTS MALAYSIA SDN BHD JOHOR
  • US8490908B2 patent drawing
  • US8490908B2 patent drawing
  • US8490908B2 patent drawing

AI summary

A spinning-reel drag switch device includes a return mechanism. The return mechanism includes a first arm, a second gear member, and a press member. The first arm is configured to pivot in conjunction with the operation member. The second gear member rotates about an axis that is positioned to interpose the rotation shaft between the axis and a spool such that a distance between the axis and a fishing-rod attachment is greater than a distance between a handle rotation shaft and the fishing-rod attachment. The second gear member is configured to receive rotation force from the first gear member. The press member is mounted to the second gear member to press the first arm. The return mechanism presses the first arm in conjunction with rotation of the handle in a fishing line winding direction to return the operation member to a first position from a second position.