Drain Control Assembly with Interchangeable Actuators

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Solution Overview

Problem

Existing drain systems for bathing tubs lack flexibility in actuation methods, requiring users to choose between linear and rotary actuators, and often necessitate professional installation or tool use for changes, with limited options for aesthetic customization.

Innovation Solution

A drain control assembly that accepts interchangeable linear and rotary actuators, allowing users to switch between actuation methods without tools and includes an overload device to prevent damage, along with aesthetic escutcheons for easy customization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a drain system uses a fixed actuator type (either linear or rotary), then the system structure is simple and reliable, but the adaptability and ease of customization are poor

Engineering Contradiction:
Improveactuator interchangeabilityVSAvoidcontrol assembly structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The control assembly is designed with a universal receiving member that can accommodate both linear actuators and rotary actuators through a standardized interface. The receiving member includes a bore and receiving portion that selectively receive different actuator types, allowing the same control assembly to perform multiple functions with different actuation methods.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The actuator system is segmented into interchangeable components: the actuator body (linear or rotary) and the control assembly. This segmentation allows users to replace only the actuator portion while keeping the control assembly, enabling customization without replacing the entire system.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If the drain system requires professional installation or tool use for actuator changes, then the system reliability is maintained, but the ease of operation and user convenience deteriorate

Engineering Contradiction:
Improveactuator replacement easeVSAvoidinstallation reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system enables end-users to perform actuator replacement themselves without requiring professional installation services or specialized tools. The standardized interface and simple replacement procedure allow consumers to switch between linear and rotary actuators independently, taking control of maintenance and customization.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The receiving member acts as an intermediary component that mediates between different actuator types and the control assembly. This standardized interface ensures reliable connection while enabling easy replacement, bridging the gap between user convenience and system reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If the drain system offers limited aesthetic options, then the manufacturing complexity is low, but the adaptability and user customization capability are poor

Engineering Contradiction:
Improveaesthetic customizationVSAvoidmanufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The control assembly serves multiple functions beyond just actuation: it also serves as a mounting platform for various aesthetic escutcheons. This universal design allows the same functional component to support different aesthetic appearances, enabling customization without increasing manufacturing complexity of the core mechanism.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS9816258B2Drain control assembly
Publication Date: 2017.11.14 KOHLER CO(US)
  • US9816258B2 patent drawing
  • US9816258B2 patent drawing
  • US9816258B2 patent drawing

AI summary

A drain control assembly for moving a drain valve assembly between an open position and a closed position through movement of a cable. The drain control assembly includes a driven member having a pivot end and a distal end that is configured to receive an end of the cable; a driving member defining a longitudinal axis; and a housing having a first cavity for receiving the driving member and a second cavity for receiving the driven member; wherein the driving member is configured to move in one of a linear manner or a rotational manner; and wherein the driven member is configured to rotate about the pivot end if the driving member moves in a linear manner and the driven member is configured to rotate about the pivot end if the driving member moves in a rotational manner.