Corrugated Drain Hose Coupling for Washer Pump Vibration Isolation

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Solution Overview

Problem

Vibration noise from drain pumps in washers is transmitted to the drain hoses and frames, causing unwanted vibration and noise during operation, which existing technologies have not effectively addressed.

Innovation Solution

An anti-vibration member with a corrugation part is connected between the drain pump and the drain hose, absorbing vibration energy through deformation, reducing noise transmission. The anti-vibration member is formed of different materials than the drain hose and includes a sleeve for reinforcement, connected via heat fusion, allowing for effective vibration absorption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a rigid connection is used between drain pump and drain hose, then structural strength is improved, but vibration noise transmission increases

Engineering Contradiction:
Improvestructural strengthVSAvoidvibration noise
Core Design Contradiction:
StrengthVSObject-generated harmful factors

Solution Approach 1:

The patent introduces an anti-vibration member as an intermediary component between the drain pump and drain hose. This member includes a pump connection part, a hose connection part, and a corrugation part that acts as a vibration-absorbing intermediary, preventing direct rigid connection while maintaining structural integrity

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The anti-vibration member utilizes a corrugation part with a flexible structure that can deform to absorb vibration. The corrugated design provides flexibility while maintaining sufficient strength, allowing the connection to accommodate vibration without transmitting it directly to the drain hose

Inventive Principle:
Principle #30Flexible shells and thin films

2Object-generated harmful factors

If an anti-vibration member with corrugation part is added, then vibration absorption is improved, but device complexity increases

Engineering Contradiction:
Improvevibration absorptionVSAvoiddevice complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The patent merges multiple functions into a single anti-vibration member: vibration absorption through the corrugation part, connection to the drain pump via the pump connection part, and connection to the drain hose via the hose connection part. This integration reduces the need for separate vibration damping components and simplifies the overall structure

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The anti-vibration member serves multiple purposes simultaneously: it acts as a vibration absorber, a connector between different components, and a structural support element. The single component performs what would traditionally require multiple separate parts, thereby reducing device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Significantly reduces vibration noise by converting vibration energy into heat or sound energy, minimizing noise transmission to the drain hose and frames, as demonstrated by noise level reductions in comparative graphs.

Implementation Method 1

an anti-vibration member with a corrugation part is connected between the drain pump and the drain hose, absorbing vibration energy through deformation

Methodology Applied
Scientific EffectVibration absorption through deformation: Damping

Implementation Method 2

The anti-vibration member is formed of different materials than the drain hose and includes a sleeve for reinforcement, connected via heat fusion

Methodology Applied
Scientific EffectHeat fusion: Welding

Data Source

PatentUS9476157B2Drain hose and washer having the same
Publication Date: 2016.10.25 SAMSUNG ELECTRONICS CO LTD
  • US9476157B2 patent drawing
  • US9476157B2 patent drawing
  • US9476157B2 patent drawing

AI summary

A drain hose has a simple structure which absorbs vibration of a drain pump, and a washer has the same. The washer includes a main body, a drain pump disposed at the lower portion of the main body, a drain hose to guide wash water pumped by the drain pump to the outside of the main body, and an anti-vibration member formed of a material differing from the drain hose, and including a corrugation part connected between the drain pump and the drain hose and absorbing vibration of the drain pump during drainage of the wash water.