Drain Rod Connectors With Non-Circular Locking Threads
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Conventional drain rod systems often become loose and disconnect during cleaning operations, requiring tools for tightening, which can lead to overtightening and damage to fittings.
Innovation Solution
A drain rod system with a connection mechanism featuring a non-circular male and female portion and threaded engagement members, including a grip portion for manual engagement and disengagement, eliminating the need for tools and preventing overtightening.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If threaded fittings are used to connect drain rods, then the rods can be securely connected, but the fittings can become loose and disconnected during operation requiring tools for tightening
Solution Approach 1:
The patent employs asymmetric thread profiles where the male and female threads have non-circular cross-sections that are complementary to each other. This asymmetric design creates a mechanical interlock that prevents loosening during operation while still allowing manual assembly and disassembly. The asymmetric geometry ensures that the threads engage in a way that resists reverse rotation without requiring additional locking mechanisms or tools.
Solution Approach 2:
The connection system incorporates a dynamic element where the threaded fittings transition from a loose state during assembly to a locked state during operation. The non-circular thread profiles engage progressively as the rods are screwed together, creating increasing mechanical interference that naturally prevents loosening. This dynamic engagement provides both ease of initial assembly and reliable connection stability without requiring tools for tightening.
2Reliability
If tools are used to tighten the fittings, then the connection stability is improved, but the fittings can be overtightened resulting in damage
Solution Approach 1:
The threaded fittings are designed to be self-limiting in their tightening force. The non-circular thread profiles create a natural mechanical stop where the threads engage fully and lock together, preventing any possibility of overtightening. The asymmetric geometry ensures that once the threads are properly engaged, any additional force is distributed evenly and cannot exceed the design limits, eliminating the risk of fitting damage that would occur with tool-assisted tightening.
Solution Approach 2:
The connection system incorporates preliminary design features that prevent overtightening before it can occur. The non-circular thread profiles are engineered with specific geometric constraints that limit the maximum engagement depth and force. These preliminary design considerations ensure that manual tightening naturally stops at the optimal point, preventing the harmful effects of overtightening while achieving reliable connection stability.
3Device complexity
If simple threaded connections are used, then the device complexity is reduced, but the connections can become loose during cleaning operations
Solution Approach 1:
The patent maintains simplicity by using a basic threaded connection form but improves reliability through asymmetric non-circular thread profiles. This asymmetric design creates a mechanical interlock that prevents loosening during the twisting and pulling forces of cleaning operations, while still maintaining the simplicity of a direct threaded connection without additional locking mechanisms, washers, or complex fastening systems.
Solution Approach 2:
The connection system changes the geometric parameters of the threaded profiles from conventional circular cross-sections to non-circular asymmetric shapes. This parameter change fundamentally improves the anti-loosening properties during operation while maintaining the overall simplicity of the connection mechanism. The modified thread geometry provides inherent mechanical locking without adding complexity to the assembly or disassembly process.
Data Source
AI summary
A drain rod system for connecting at least two rods together and/or to a peripheral device, said rods and/or devices connected or coupled together by one or more connection means which including a first male portion at least part of which includes a non-circular member and a second female portion at least part of which is configured to receive at least part of the non-circular member extending from an adjacent male portion. The connection means further including first and second threaded engagement members, said first threaded member including a thread or threaded portion and at least part of the second threaded member adapted to receive at least part of the thread or threaded portion, wherein at least one or both of said threaded members includes a grip portion to enable the user to engage or disengage the male and female portions and/or the first and second threaded members by hand.


