Drainage Channel Support Assembly with Dual-Mode Peg Coupling
Solution Overview
Problem
Existing drainage channel support systems are cumbersome and time-consuming to install, particularly when transitioning from softscape to concrete applications, as they require additional components and precise placement of bridge members to ensure proper channel fall and securement during concrete pours.
Innovation Solution
A drainage channel support assembly featuring a support member with pegs and coupling arrangements that allow for two installation modes: full-length penetration for anchoring in softscape and partial penetration for suspension above ground, along with a fitting system for securement and adjustable reinforcement element support.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a transverse bridge member is used to support the channel in concrete applications, then the channel can be supported during concrete pouring, but the installation becomes cumbersome and time-consuming due to the need for precise placement and additional securement components
Solution Approach 1:
The patent combines the bridge member support system with the upright rod anchoring system into a single integrated assembly. The coupling arrangement merges the function of supporting the channel, anchoring to upright rods, and providing reinforcement element support into one unified structure, eliminating the need for separate bridge members and reducing installation complexity
Solution Approach 2:
The support assembly is designed to perform multiple functions: it supports the drainage channel, anchors to upright rods via pegs, provides adjustable reinforcement element support, and maintains proper channel alignment. This multi-functional design eliminates the need for separate components and simplifies the overall installation process
2Ease of operation
If the channel is modified with integral clips for in-ground softscape installation, then the channel can be easily installed in softscape, but additional components and modifications are required when transitioning to concrete applications
Solution Approach 1:
The support assembly with coupling arrangements is designed to work with both softscape and concrete applications. The same assembly can be used regardless of whether the channel is installed in-ground or in a concrete surround, providing universal applicability across different installation scenarios without requiring channel modifications
Solution Approach 2:
The coupling arrangement allows for dynamic adjustment between different installation modes. The pegs can be positioned at different heights on the upright rods, and the reinforcement element support can be adjusted, allowing the same assembly to adapt to both softscape and concrete applications flexibly
3Manufacturing precision
If bridge members are used to ensure proper channel fall, then the channel alignment can be controlled, but the installation process becomes time-consuming due to the need for precise placement
Solution Approach 1:
The support assembly is pre-configured with coupling arrangements that have predetermined spacing and orientation. The pegs are positioned at specific heights on the upright rods before channel installation, ensuring proper alignment and fall are achieved without requiring time-consuming on-site adjustments
Solution Approach 2:
The alignment function is merged into the support assembly itself through the coupling arrangements. Rather than using separate bridge members for alignment, the integrated coupling arrangements provide both support and alignment functions simultaneously, reducing installation time
Data Source
AI summary
A drainage channel support assembly including a support member adapted to support drainage channel, a pair of pegs arranged to anchor the support member to the ground, and a pair of coupling elements mounted to respective of each of the pair of pegs. The coupling arrangements are configured where on anchoring of the support member to the ground via respective of the pair of pegs either: in a first install mode, the coupling arrangement contacts an upper surface of the support member with the associated peg penetrating the ground along substantially the full length of the peg; or, in a second install mode, the coupling arrangement couples to a fitting which contacts the upper surface of the support member, the coupling arrangement contacting a lower surface of the support member for suspension of the drainage channel above the ground.