Cylindrical Lower Electrode Structure for DRAM Stress Compensation

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Solution Overview

Problem

The challenge in semiconductor devices is to maintain the structural integrity and reduce physical deformation of data storage structures in DRAM, particularly with the increasing demand for smaller sizes and higher integration, where existing designs face stress-related issues affecting the reliability and performance of lower electrodes.

Innovation Solution

The semiconductor device incorporates a data storage structure with lower electrodes featuring a cylindrical shape, including a first electrode layer, an insertion layer with a metal oxide, and a second electrode layer, where the insertion layer has stress opposite to that of the electrode layers, preventing physical deformation by offsetting overall stress and ensuring structural stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the size of data storage structure is reduced to meet high integration demands, then device integration density is improved, but structural stability deteriorates causing collapse and bending of lower electrodes

Engineering Contradiction:
Improveintegration densityVSAvoidstructural stability
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The lower electrode is segmented into multiple layers including a first electrode layer, a first insertion layer, and a second electrode layer. This segmentation allows each layer to have specific functions - the electrode layers provide conductivity while the insertion layer provides stress compensation, resolving the contradiction between miniaturization and structural stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The lower electrode uses a composite structure combining different materials with complementary properties. The first electrode layer (e.g., tungsten) provides mechanical strength, while the first insertion layer (e.g., metal oxide) provides stress compensation. This composite approach maintains structural integrity in reduced-size devices.

Inventive Principle:
Principle #40Composite materials

2Area of stationary object

If the size of data storage structure is reduced, then device footprint is reduced, but manufacturing complexity increases due to additional layers

Engineering Contradiction:
Improvedevice footprintVSAvoidmanufacturing complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The formation of the first electrode layer and first insertion layer is merged into a single sequential process flow. The first insertion layer is formed to cover the first electrode layer, and then the second electrode layer is formed to cover both, creating a integrated multi-layer structure that reduces device footprint while managing manufacturing complexity through process integration.

Inventive Principle:
Principle #5Merging (Combining)

3Stability of the object's composition

If opposite stress is applied to electrode layers to prevent deformation, then structural stability is improved, but device complexity increases

Engineering Contradiction:
Improvestructural stabilityVSAvoidstructural complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The stress parameter of the insertion layer is specifically controlled to have opposite polarity to the electrode layers. The first insertion layer has compressive stress while the first electrode layer has tensile stress, or vice versa. This parameter change compensates for stress-induced deformation in miniaturized devices without requiring complex external support structures.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the electrical characteristics and reliability of the semiconductor device by preventing collapse and bending of lower electrodes, thereby maintaining the integrity of the data storage structure and improving performance.

Implementation Method 1

Each of the plurality of lower electrodes includes a first electrode layer having a cylindrical shape, a first insertion layer disposed on the first electrode layer and having a cylindrical shape, a second electrode layer disposed on the first insertion layer and extending to cover an upper end of the first electrode layer and an upper end of the first insertion layer. At least one of the first electrode layer and the second electrode layer has a first stress, and the first insertion layer has a second stress, different from the first stress.

Methodology Applied
Scientific EffectStress compensation:

Data Source

PatentUS20240021664A1Semiconductor devices
Publication Date: 2024.01.18 SAMSUNG ELECTRONICS CO LTD
  • US20240021664A1 patent drawing
  • US20240021664A1 patent drawing
  • US20240021664A1 patent drawing

AI summary

A semiconductor device includes a substrate, lower electrodes on the substrate, a dielectric layer covering the lower electrodes, and an upper electrode covering the dielectric layer. Each of the lower electrodes includes a first electrode layer having a cylindrical shape, a first insertion layer disposed on the first electrode layer and having a cylindrical shape, a second electrode layer disposed on the first insertion layer and extending to cover an upper end of the first electrode layer and an upper end of the first insertion layer. At least one of the first electrode layer and the second electrode layer has a first stress, and the first insertion layer has a second stress, different from the first stress. The first stress is one of tensile stress and compressive stress, and the second stress is the other of the tensile stress and the compressive stress.