Height-Adjustable Drawbar Adapter Kinematics

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Solution Overview

Problem

Existing height-adjustable drawbars for trailers are complex, costly, and affect ground clearance, with limited adjustment range and stability, especially when connecting to low-lying vehicle couplings.

Innovation Solution

A simpler, cost-effective design featuring an adapter with drawbar arms of equal length, allowing for a compact structure with enhanced adjustment kinematics, maintaining horizontal alignment of the tow bar across various heights, and integrating a jockey wheel and handbrake lever for improved rigidity and manufacturing efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the lower drawbar arm is designed as a parallel link with four bearing points, then the drawbar achieves height adjustability, but the device complexity and manufacturing cost increase

Engineering Contradiction:
Improveheight adjustabilityVSAvoiddrawbar structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The drawbar is divided into an upper drawbar arm and a lower drawbar arm connected by bearing points, allowing independent adjustment of each segment to achieve height variability while maintaining structural simplicity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The bearing points serve multiple functions: they connect the upper and lower drawbar arms, enable height adjustment, and provide pivot points for movement, reducing the need for additional complex mechanisms

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Force

If the lower drawbar arm is several times longer than the adapter's support arm, then the drawbar achieves sufficient leverage, but the overall drawbar length and distance from the vehicle body increase

Engineering Contradiction:
ImproveleverageVSAvoiddrawbar length
Core Design Contradiction:
ForceVSLength of moving object

Solution Approach 1:

The upper and lower drawbar arms are designed with different lengths and configurations, allowing the lower arm to be shorter while maintaining adequate leverage through the asymmetric arrangement of bearing points and pivot axes

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

Instead of increasing length in one dimension, the solution uses vertical arrangement of bearing points and pivot axes to achieve leverage through multi-dimensional geometry, keeping the overall drawbar length compact

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Adaptability or versatility

If the drawbar arms are adjusted to different heights, then the drawbar can connect to various coupling heights, but the ground clearance and driving stability are affected

Engineering Contradiction:
Improvecoupling height adjustment rangeVSAvoiddrawbar stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The bearing points are positioned at specific heights to maintain the drawbar arms in a substantially horizontal position across different adjustment settings, ensuring consistent ground clearance and driving stability regardless of the coupling height

Inventive Principle:
Principle #12Equipotentiality

Solution Approach 2:

The vertical position of the bearing points is specifically designed to compensate for height adjustments, maintaining optimal geometric parameters for stability and ground clearance across the full range of motion

Inventive Principle:
Principle #35Parameter changes

4Adaptability or versatility

If the upper drawbar arm is aligned horizontally with the drawbar in the lowered position, then low-lying vehicle couplings can be connected, but the adjustment kinematics become more complex

Engineering Contradiction:
Improvelow coupling connection capabilityVSAvoidadjustment kinematics
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The drawbar arms are designed to dynamically adjust their positions through pivot movements at the bearing points, automatically maintaining horizontal alignment during the adjustment process without requiring complex control mechanisms

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP2983927B1Height-adjustable draw bar
Publication Date: 2018.12.26 AL KO
  • EP2983927B1 patent drawingFigure 1
  • EP2983927B1 patent drawingFigure 2
  • EP2983927B1 patent drawingFigure 3

AI summary

The invention relates to a height-adjustable draw bar (1), comprising a tow bar (5) and two draw-bar arms (7, 8) pivotably connected to each other. An adapter (6) is arranged between the tow bar (5) and the draw-bar arms (7, 8), which adapter is pivotably connected to the lower draw-bar arm (7) at a single bearing point (9), wherein the bearing point (9) is arranged on the adapter (6) at a distance above and in front of the front bar end (16) of the tow bar (5).