Drawer Lock Mechanism for Image Forming Apparatus Stability

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional image forming devices tend to incline or tilt forward when a removable drawer component, often holding heavy image forming units, is drawn out, due to the shift in the center of gravity, making it difficult to maintain stability during the removal process.

Innovation Solution

The implementation of a drawer lock mechanism that can be switched between a locked and released state, allowing the user to control the movement of the drawer component, thereby preventing initial movement and maintaining the device's stability by shifting the center of gravity back when the drawer is drawn out.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the drawer component is drawn out to allow image forming units to be replaced, then the image forming units become accessible for replacement, but the main body of the image forming device inclines forward due to the shift in center of gravity

Engineering Contradiction:
ImproveAccessibility of image forming unitsVSAvoidStability of the main body
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The patent employs a counterweight mechanism where a weight is positioned on the main body to offset the forward shift in center of gravity caused by drawing out the drawer component. This counterbalancing weight moves in opposition to the drawer's movement, maintaining the overall center of gravity position and preventing the main body from inclining forward, thus resolving the stability issue while preserving operational accessibility

Inventive Principle:
Principle #8Anti-weight (Counterweight)

2Ease of repair

If force is applied to draw out the drawer component holding heavy image forming units, then the drawer can be removed for maintenance, but the main body inclines forward due to the weight shift

Engineering Contradiction:
ImproveRemovability of drawer componentVSAvoidStability of the main body
Core Design Contradiction:
Ease of repairVSStability of the object's composition

Solution Approach 1:

A counterweight is integrated into the main body structure, positioned to provide balancing force during drawer removal. The counterweight compensates for the moment created by the heavy drawer component, allowing the drawer to be drawn out for maintenance without causing the main body to tilt forward, thus enabling easy repair while maintaining stability

Inventive Principle:
Principle #8Anti-weight (Counterweight)

Solution Approach 2:

The patent implements a preliminary action by pre-positioning the counterweight and configuring the drawer lock mechanism to control the timing and manner of drawer removal. The lock mechanism ensures the drawer is secured during normal operation, and its controlled release allows gradual removal while the counterweight is already in position to prevent instability, preparing the system in advance for safe maintenance access

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS7647003B2Image forming apparatus having a drawer and a drawer lock
Publication Date: 2010.01.12 BROTHER KOGYO KK
  • US7647003B2 patent drawing
  • US7647003B2 patent drawing
  • US7647003B2 patent drawing

AI summary

An image forming device is provided that may have a housing with an opening, a drawer component that may be drawn out in a substantially horizontal direction through the opening, a holding portion on the housing to be held at a time when the drawer component is drawn out, and a drawer lock that can be switched between a locked state in which movement of the drawer component is locked in the direction of being drawn out at least at the beginning of being drawn out, and a released state in which there is no prohibition against moving in the direction of being drawn out.