Negative Pressure Dressing With Aligned Perforations For Debris Removal

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Solution Overview

Problem

Current tissue treatment methods, such as negative-pressure therapy and instillation, face challenges in effectively removing debris and promoting wound healing due to limitations in debridement techniques, which can lead to prolonged healing times and increased risk of tissue trauma.

Innovation Solution

A dressing system comprising a first layer with through-holes and a second layer with fluid restrictions and perforations, aligned to create ports under negative pressure, allowing for efficient fluid flow and debris removal while preventing tissue ingrowth, enabling extended wear and reduced trauma.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional debridement techniques are used, then debris removal is achieved, but tissue trauma increases and healing time prolongs

Engineering Contradiction:
Improvedebris removal effectivenessVSAvoidtissue trauma
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces traditional mechanical debridement tools (scissors, scalpels, forceps) with a negative pressure system that uses vacuum suction through a dressing to remove debris. This substitution eliminates direct mechanical contact with healthy tissue, reducing trauma while maintaining effective debris removal through controlled suction forces applied only to the wound bed.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces a dressing as an intermediary component between the negative pressure source and the wound bed. The dressing contains channels and pores that direct and control the flow of negative pressure, allowing debris to be removed while protecting surrounding healthy tissue from direct exposure to high-velocity suction forces.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If traditional dressings are used, then wound coverage is provided, but debris removal efficiency decreases

Engineering Contradiction:
Improvewound coverageVSAvoiddebris removal efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent employs a dressing with specifically designed porous structure containing channels and pores of controlled size and distribution. These porous elements allow fluid and debris to pass through while maintaining wound coverage, enabling simultaneous protection and efficient debris removal through the negative pressure gradient established across the porous structure.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The dressing is segmented into multiple functional layers with distinct pore sizes and channel configurations. The proximal layer has larger pores for debris passage, while distal layers have smaller pores for fluid control, creating a graduated filtration system that maintains coverage while optimizing debris removal efficiency at each level.

Inventive Principle:
Principle #1Segmentation

3Measurement precision

If dressings are changed frequently, then wound monitoring is improved, but healing time increases and cost increases

Engineering Contradiction:
Improvewound monitoring accuracyVSAvoidhealing time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent enables continuous negative pressure therapy and continuous debris removal through a single dressing that remains in place for extended periods. The dressing continuously maintains the pressure gradient and debris extraction function without interruption, eliminating the downtime associated with frequent dressing changes while still allowing wound monitoring through the transparent or semi-transparent dressing material.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The dressing is designed to self-monitor wound status through visual inspection of the dressing surface and integrated indicators that show wound bed condition, exudate levels, and healing progression. This self-monitoring capability allows healthcare providers to assess wound status without removing the dressing, maintaining continuous therapy while enabling accurate wound monitoring.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The dressing system facilitates effective debris removal and wound healing by creating ports for fluid flow and preventing tissue ingrowth, allowing for extended wear and reduced trauma, thus enhancing healing efficiency and cost-effectiveness.

Implementation Method 1

negative pressure from the negative-pressure source can be applied to the dressing. A periphery of each of the plurality of perforations can stretch into the plurality of through-holes, creating a port through the first layer. Fluid can be drawn through the port.

Methodology Applied
Scientific EffectNegative pressure: Pressure Gradient

Implementation Method 2

Fluid can be drawn through the port

Methodology Applied
Scientific EffectSuction: Suction

Data Source

PatentUS20230404812A1Extended wear dressing with slough cleaning holes
Publication Date: 2023.12.21 KCI MFG UNLIMITED CO
  • US20230404812A1 patent drawing
  • US20230404812A1 patent drawing
  • US20230404812A1 patent drawing

AI summary

Dressings, systems, and methods for treating a tissue site are described. The dressing can include a first layer having a first side and a second side and a plurality of through-holes extending through the first layer from the first side to the second side. The dressing can also include a second layer configured to be positioned adjacent the second side of the first layer. The second layer can have a plurality of fluid restrictions and a plurality of perforations disposed in the second layer. The plurality of perforations can be configured to be aligned with the plurality of through-holes in the first layer.