Direct Reduced Iron Pellets for Hydrogen Sulfide Removal

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Solution Overview

Problem

Existing methods for reducing hydrogen sulfide from surface waters often involve adding unwanted chemicals and are not economically or technically viable.

Innovation Solution

The use of Direct Reduced Iron (DRI) pellets, which are porous and highly conductive, to adsorb hydrogen sulfide from water, forming iron sulfide and capturing hydrogen for potential reuse, integrated into a system with a bioreactor to efficiently remove hydrogen sulfide without adding chemicals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If chemical additives are used to reduce hydrogen sulfide from surface waters, then hydrogen sulfide removal effectiveness is improved, but environmental harm and operational complexity increase

Engineering Contradiction:
Improvehydrogen sulfide removal effectivenessVSAvoidenvironmental harm from chemical additives
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent extracts and removes the harmful chemical additives from the treatment process entirely. Instead of adding chemicals to react with hydrogen sulfide, the system uses a bioreactor with sulfate-reducing bacteria that naturally consume sulfate and produce hydrogen sulfide, which is then captured by an iron-based media. This extraction of harmful substances resolves the contradiction by achieving removal effectiveness without environmental harm.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces an intermediary bioreactor system between the source of hydrogen sulfide and the treatment process. The bioreactor uses sulfate-reducing bacteria as biological mediators to convert sulfate to hydrogen sulfide, which is then captured by iron media. This intermediary biological process replaces direct chemical addition, maintaining effectiveness while eliminating harmful chemical additives.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If conventional hydrogen sulfide treatment methods are used, then removal capability is improved, but economic viability deteriorates

Engineering Contradiction:
Improvehydrogen sulfide removal capabilityVSAvoideconomic viability
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent applies discarding and recovering by capturing hydrogen sulfide with iron media to form iron sulfide precipitate, which can be removed and potentially reused or disposed of valueably. The system discards the harmful hydrogen sulfide while recovering it in a manageable form, and the iron media can be regenerated or replaced economically. This resolves the economic viability issue by creating a sustainable material cycle rather than expensive chemical consumption.

Inventive Principle:
Principle #34Discarding and recovering

Solution Approach 2:

The bioreactor system is self-service in that sulfate-reducing bacteria naturally perform the sulfate-to-hydrogen sulfide conversion without external chemical inputs. The system uses naturally occurring biological processes and readily available iron-based materials, eliminating the need for continuous purchase and application of expensive treatment chemicals, thereby improving economic viability.

Inventive Principle:
Principle #25Self-service

3Reliability

If existing hydrogen sulfide reduction approaches are implemented, then sulfide removal is improved, but system complexity and operational difficulty increase

Engineering Contradiction:
Improvesulfide removal performanceVSAvoidsystem operational complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the treatment system into distinct functional modules: a bioreactor compartment for biological sulfate reduction and a separate treatment compartment with iron media for hydrogen sulfide capture. This segmentation allows each component to be optimized independently and simplifies operation, as operators can monitor and maintain each module separately rather than managing a complex integrated chemical dosing system.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively removes hydrogen sulfide from surface waters, rendering the water safe for aquatic environments and providing a valuable byproduct of iron sulfide, while being economically viable and environmentally friendly.

Implementation Method 1

The use of Direct Reduced Iron (DRI) pellets, which are porous and highly conductive, to adsorb hydrogen sulfide from water, forming iron sulfide

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

Direct Reduced Iron (DRI) pellets, which are porous and highly conductive

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS20240116788A1Surface water sulfide reduction
Publication Date: 2024.04.11 CLEARWATER BIOLOGIC LLC
  • US20240116788A1 patent drawing
  • US20240116788A1 patent drawing

AI summary

The present disclosure relates to apparatuses, systems, and methods for removing hydrogen sulfide from surface water. One apparatus includes a vessel having an inlet, an outlet, and a closure, and a plurality of direct reduced iron (DRI) pellets contained within the vessel.