Dried Aerosol Composition With Sorbent Moisture Control

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Solution Overview

Problem

Conventional aerosol-generating materials face issues with volatile component loss and moisture absorption, leading to decreased flavor and nicotine concentration over time, requiring high energy input and limited shelf life.

Innovation Solution

A composition comprising a dried aerosol-generating material from a flavor- and/or active-containing plant extract, combined with a sorbent material to absorb moisture, maintaining high concentration and stability of flavor and active components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional aerosol-generating materials are used, then aerosol generation is achieved, but volatile component loss and moisture absorption occur over time, reducing flavor and nicotine concentration

Engineering Contradiction:
Improveconcentration of flavor and active componentsVSAvoidstability of aerosol-generating material
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent extracts and removes moisture from the aerosol-generating material through drying processes, separating the volatile components from water to prevent moisture-related degradation and concentration loss over time

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the moisture content parameter of the aerosol-generating material by applying drying methods (spray drying, freeze drying, or lyophilization) to reduce water content and stabilize the concentration of flavor and active components

Inventive Principle:
Principle #35Parameter changes

2Power

If conventional aerosol-generating materials are used, then aerosol generation is achieved, but high energy input is required

Engineering Contradiction:
Improveenergy input for aerosol generationVSAvoidaerosol generation efficiency
Core Design Contradiction:
PowerVSProductivity

Solution Approach 1:

The patent changes the physical state and moisture content of the aerosol-generating material through drying processes, creating a material that requires lower energy input for aerosolization while maintaining generation efficiency

Inventive Principle:
Principle #35Parameter changes

3Duration of action of stationary object

If conventional aerosol-generating materials are used, then aerosol generation is achieved, but shelf life is limited due to moisture absorption

Engineering Contradiction:
Improveshelf life of aerosol-generating materialVSAvoidmoisture absorption
Core Design Contradiction:
Duration of action of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The patent extracts and removes moisture from the aerosol-generating material through drying processes, separating the volatile components from water to prevent moisture-related degradation and concentration loss over time

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the moisture content parameter of the aerosol-generating material by applying drying methods (spray drying, freeze drying, or lyophilization) to reduce water content and stabilize the concentration of flavor and active components

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves a high concentration of flavor and active components, reduces moisture absorption, and extends shelf life, allowing for efficient aerosol generation with lower energy input.

Implementation Method 1

a sorbent material to absorb moisture, maintaining high concentration and stability of flavor and active components

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 2

a dried precursor material comprising an extract from a flavour- and/or active-containing plant material

Methodology Applied
Scientific EffectDrying: Desiccation

Data Source

PatentUS20250212933A1A composition comprising an aerosol-generating material and sorbent material, and uses thereof
Publication Date: 2025.07.03 NICOVENTURES TRADING LTD
  • US20250212933A1 patent drawing

AI summary

The invention relates to a composition comprising an aerosol-generating material comprising a dried precursor material comprising an extract from a flavour- and/or active-containing plant material and optionally an aerosol-former material, and a sorbent material. The compositions may be used to generate an aerosol. For example, the compositions may be used in combustible or non-combustible aerosol-provision systems. The invention also relates to aerosol-provision systems comprising the composition, and methods of providing a composition.