Percussion Drill Bit Thread Geometry for Rod Wear Balancing

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Solution Overview

Problem

Current thread designs for drill bits in single-pass percussion drilling are inefficient, leading to uneven wear between bit and rod threads, resulting in premature bit retirement and reduced rod service life, with limited adaptability to varying drilling conditions.

Innovation Solution

A threaded coupling design where the root of the bit thread is wider than the crest, allowing for compatibility with various rod thread profiles, optimizing rod service life and reducing inventory by using a single drill bit design with different thread crest widths.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional thread design with equal root and crest widths is used, then the bit and rod threads wear evenly, but the bit must be retired prematurely due to thread wear while the rod still has service life remaining

Engineering Contradiction:
Improvethread wear distributionVSAvoidbit service life
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The bit thread is designed with non-uniform geometry where the root width differs from the crest width. Specifically, the root width is made larger than the crest width, creating localized variations in thread geometry that redirect wear patterns. This local quality change ensures that wear concentrates on the rod thread rather than the bit thread, allowing the bit to maintain its functional integrity for longer periods while the rod thread serves as a sacrificial element.

Inventive Principle:
Principle #3Local quality

2Adaptability or versatility

If multiple drill bit designs with different thread specifications are manufactured, then compatibility with various rod thread profiles is achieved, but inventory complexity and manufacturing costs increase

Engineering Contradiction:
Improvethread profile compatibilityVSAvoidbits inventory variety
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The bit thread is designed with a universal geometry that can accommodate multiple rod thread profiles. By making the root width larger than the crest width and optimizing the overall thread shape, a single bit design can interface with rods having different thread specifications. This universal design allows one bit to perform multiple functions across different drilling applications, eliminating the need to manufacture and maintain inventory of multiple specialized bit variants.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Loss of substance

If the thread root width is increased relative to crest width, then wear volume is redirected to the rod material, but stress concentration at the thread crest may increase

Engineering Contradiction:
Improvewear volume distributionVSAvoidthread stress resistance
Core Design Contradiction:
Loss of substanceVSStrength

Solution Approach 1:

The thread geometry incorporates optimized curvature at critical locations, particularly at the thread crest and root transitions. By using smooth, rounded transitions instead of sharp angles, the design reduces stress concentration factors while maintaining the non-uniform root-to-crest width ratio. The curved geometry distributes stresses more evenly across the thread cross-section, preventing premature fatigue failure despite the asymmetric width distribution that redirects wear to the rod.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Data Source

PatentUS11199056B2Threaded coupling for percussion drill bit
Publication Date: 2021.12.14 YAO JAMES JING
  • US11199056B2 patent drawing
  • US11199056B2 patent drawing
  • US11199056B2 patent drawing

AI summary

An internally threaded bit for percussion drilling is provided, which has thread roots wider than the thread crests. A single drill bit, configured according to the present invention, can be connected to a variety of rods, having differing crest widths in their male threads. The invention enables the service life of the rods to be optimized to suit the drilling conditions at hand, without the need to manufacture and keep in inventory a correspondingly large variety of drill bits. The bit of the invention exhibits a reduced rate of ringing off, and can accept drill rods having a range of crest widths.