Drill Assembly Disassembly Using Clamping and Gap Exposure
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Solution Overview
Problem
The process of withdrawing drilling tools and columns from a borehole is tedious and inefficient in existing drill machines, requiring a more effective method for disassembly.
Innovation Solution
A system comprising a first and second clamping mechanism, actuated to delink columns and a drill bit by creating a gap to reveal interfaces, facilitating the disassembly of drill assemblies in drill machines.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If traditional manual disassembly methods are used for drill assemblies, then the process is simple in terms of equipment, but the disassembly time is excessive and operational efficiency is low
Solution Approach 1:
The drill assembly disassembly system enables the drill string to disassemble itself automatically through the coordinated action of clamping mechanisms, actuators, and torque application systems, eliminating the need for manual intervention and significantly reducing disassembly time while maintaining controlled complexity through automated self-service functionality
Solution Approach 2:
The disassembly system employs dynamic clamping mechanisms that can adaptively adjust their grip on drill string components during the disassembly process, allowing the system to handle varying torque requirements and component configurations, thereby improving disassembly efficiency without requiring overly complex fixed-configuration equipment
2Length of moving object
If drill strings are made longer to extend drill bit depth, then drilling depth is improved, but the difficulty of withdrawing and disassembling the drill string increases
Solution Approach 1:
The disassembly system automatically segments the long drill string into individual components or manageable sections through sequential clamping and torque application at various points along the drill string, making it easier to handle and store long drill strings by breaking them down into smaller segments without manual intervention
Solution Approach 2:
The clamping mechanisms and actuators serve as intermediary devices that grip and manipulate specific sections of the long drill string, allowing operators to control and disassemble extended drill strings by applying force at intermediate points rather than handling the entire length at once, thereby improving ease of operation
Data Source
AI summary
A system for disassembling a drill assembly including a drill bit and one or more columns interlinked with each other. The system includes a first clamping mechanism adapted to engage one of the drill bit or a first column, and a second clamping mechanism adapted to engage a second column disposed successively to the drill bit or the first column. The second clamping mechanism is turned relative to the first clamping mechanism to at least partially delink the second column from the first column or the drill bit. The system further includes a first actuator adapted to move one of the first clamping mechanism or the second clamping mechanism relative to the other to define a gap therebetween to reveal an interface between the second column and the drill bit or the first column for delinking the second column relative to the drill bit or the first column.