Drill Fan and Air Duct Layout for Low-Resistance Dust Extraction
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Solution Overview
Problem
Existing hand-held power tools, such as drills, face challenges in efficiently connecting to dust extraction devices due to air flow resistance and contamination protection for the motor.
Innovation Solution
The motor and air duct are arranged on opposite sides of the fan, with a radial fan design and support disk, along with a large effective air intake surface and exhaust air openings, to enhance air flow and reduce resistance, while a dust extraction device attachment provides a mechanical connection for easy coupling.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Device complexity
If the motor and air duct are arranged on the same side of the fan, then the structure is simpler, but the motor is exposed to contaminants from the air flow
Solution Approach 1:
The housing is divided into separate compartments: a first housing portion containing the motor and a second housing portion containing the fan and air duct. This segmentation physically isolates the motor from the air flow path, preventing contaminant exposure while maintaining structural organization.
Solution Approach 2:
A partition wall with a controlled opening acts as an intermediary between the motor compartment and the air duct. This intermediary structure allows necessary air flow while filtering or controlling the interaction between the motor area and the air flow path, protecting the motor from contaminants.
2Object-affected harmful factors
If the air duct is made longer to connect to the fan, then the motor is better protected, but the flow resistance increases
Solution Approach 1:
The air duct is configured to extend in multiple directions rather than a single long path. By utilizing spatial dimensions efficiently, the duct provides adequate motor protection through strategic placement while maintaining a relatively short and direct air flow path, thus minimizing flow resistance.
Solution Approach 2:
Instead of extending the air duct length to achieve motor protection, the design inverts the approach by positioning the motor in a separate housing portion that is naturally protected from the air flow path. The motor protection is achieved through spatial arrangement rather than duct extension.
3Productivity
If the fan intake surface is enlarged to increase air flow, then the air intake efficiency is improved, but the device dimensions increase
Solution Approach 1:
The fan intake surface is merged with the housing structure itself, where the housing portions serve dual functions as both structural elements and air intake surfaces. This integration eliminates the need for additional external intake structures, maintaining compact dimensions while maximizing air flow area.
Solution Approach 2:
The housing portions serve multiple functions: providing structural support, containing components, and acting as air intake surfaces. This multi-functionality allows the device to achieve large effective air intake area without increasing overall device dimensions, as the same structures fulfill multiple roles.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This configuration allows for a strong air flow with low resistance, effectively protecting the motor from contaminants and enabling easy connection to dust extraction devices, improving operational efficiency and safety.
Implementation Method 1
A movement or acceleration of the air of the air flow is advantageously carried out by means of a centrifugal force and/or by impulse transmission to the air by means of fan blades of the fan
Implementation Method 2
A movement or acceleration of the air of the air flow is advantageously carried out by means of a centrifugal force and/or by impulse transmission to the air by means of fan blades of the fan
Implementation Method 3
The fan is provided to draw in at least one air flow from two opposite sides of the fan in the direction of the rotation axis of the fan... the fan moves air into its effective area by means of a negative pressure it generates
Data Source
Figure 1
Figure 2
Figure 3~4
AI summary
The invention relates to a portable power tool, in particular a drill, having at least one motor (12), one fan (14) and one air conduit (16) that is provided in order to be operatively connected to a dust exhaust device (18). According to the invention, the air conduit (16) and the motor (12) are at least partially arranged on opposing sides (22, 24) of the fan (14) in the rotation axis direction (20) of the fan (14).