Drill Pipe Connecting Apparatus with Positive-Locking Elements

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Solution Overview

Problem

Existing drilling systems face challenges in securely connecting drill pipes to drilling drives, particularly in harsh environments, due to exposure of actuating components to dirt and damage, and the risk of unintended release of drill pipes, which can lead to harm and equipment damage.

Innovation Solution

A robust mechanical apparatus featuring an inner and outer tube with radially extending through-recesses and sliding locking elements, guided by external control elements, that forms a rotationally fixed connection using positive-locking elements, eliminating the need for electrical or hydraulic components and ensuring secure engagement only under applied force, preventing unintentional release.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If locking bolts are actuated by electric motors arranged on the outer periphery of the tool receptacle, then the locking mechanism can be automated and adjusted positionally, but the motors and control components are exposed to dirt and damage in harsh field conditions

Engineering Contradiction:
Improveautomated locking mechanismVSAvoidexposure to dirt and damage
Core Design Contradiction:
Extent of automationVSObject-affected harmful factors

Solution Approach 1:

The patent replaces electric motors and electronic control components with a purely mechanical actuation system. The locking bolts are actuated by a mechanical cam mechanism that converts rotational motion into linear displacement of the locking elements. This eliminates vulnerable electrical components from the outer periphery, replacing them with robust mechanical parts that can withstand harsh field conditions.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs a protective housing or shell that encloses the mechanical actuation components. This protective structure shields the cam mechanism and locking elements from dirt, moisture, and physical damage while allowing the mechanical actuation to function. The housing acts as a barrier against harmful environmental factors.

Inventive Principle:
Principle #30Flexible shells and thin films

2Reliability

If locking bolts are used to connect the drill pipe to the drilling drive, then the connection can be secured, but unintended release can occur leading to severe harm to humans and equipment

Engineering Contradiction:
Improveconnection securityVSAvoidrisk of unintended release
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent incorporates a mechanical interlock or safety latch mechanism that prevents unintended release of the locking bolts. The design includes features such as spring-loaded locking elements that automatically engage when the drill pipe is inserted, and a mechanical barrier that prevents the locking bolts from disengaging unless a deliberate unlocking action is performed. This preliminary anti-action counteracts the potential harmful effect of accidental release.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The patent employs redundant locking mechanisms and safety features that are pre-configured to prevent catastrophic failure. Multiple locking elements are arranged such that if one fails, others remain engaged. The mechanical design includes overload protection features that prevent the locking mechanism from failing under extreme loads, thereby cushioning against the harmful effects of unintended release.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Ease of operation

If actuating rods are arranged on the outer shell of the hollow cylindrical receiving device, then the locking bolts can be actuated, but the actuating rods are unprotected against dirt and damage in harsh field conditions

Engineering Contradiction:
Improvelocking bolt actuationVSAvoidexposure to dirt and damage
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent extracts the vulnerable actuating rods from the outer shell and relocates the actuation mechanism to a protected position. The mechanical cam mechanism is integrated into the housing structure, with the locking elements actuated through internal mechanical linkages rather than external rods. This extraction removes the exposed components that were previously vulnerable to environmental damage.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent employs a nested structure where the locking mechanism is housed within the receiving device's hollow cylindrical structure. The cam mechanism and locking elements are nested within the housing, with actuation performed through the wall of the housing rather than through external rods. This nesting provides protection against dirt and damage while maintaining ease of operation.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus provides a secure, dirt-resistant connection that prevents accidental loosening of drill pipes, ensuring operator safety and equipment reliability by relying solely on mechanical components and positive-locking elements that remain engaged under weight force, preventing unintentional decoupling.

Implementation Method 1

locking elements (14) which are arranged radially slidingly movable in the through-recesses (13)

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

positive-locking elements (20) which are arranged extending at least partially round the circumference on the inner wall face (21) of the outer tube (11) and on the outer wall face (22) of the inner tube (10), the positive-locking elements (20) being designed to enter into positive-locking engagement with one another

Methodology Applied
Scientific EffectMechanical Fastening: Mechanical Fastener

Implementation Method 3

ensuring secure engagement only under applied force, preventing unintentional release

Methodology Applied
Scientific EffectGravitation: Gravitation

Data Source

PatentUS11643880B2Apparatus for connecting a drill pipe to the drilling drive of a drilling rig, and drilling assembly for boreholes comprising such an apparatus
Publication Date: 2023.05.09 BECKHUSEN SVEN
  • US11643880B2 patent drawing
  • US11643880B2 patent drawing
  • US11643880B2 patent drawing

AI summary

A drill pipe connecting apparatus has radially extending locking openings to the drilling drive of a rig. An inner tube receives a free end of the drill pipe by the locking opening of the drill pipe. An outer tube at least partially encompasses the inner tube and connects to the drive. The inner tube has, at the drill pipe end, radially extending through-recesses for guiding/allowing passage of locking elements, radially slidingly movable in the through-recesses. External guide elements on the outer tube form control gates for adjusting the radial position of the locking elements between open/locking positions by relative rotation. A connecting device releasably connects the tubes in a rotationally fixed manner; positive-locking elements extend circumferentially around the inner face of the outer tube and on the outer face of the inner tube. These elements enter into positive-locking engagement or reach free-running position, depending upon the longitudinal tube position.