Drill Rod Support With Self-Centering Socket
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing drill rod handling systems are inadequate for handling drill rods of different types, such as diamond core and reverse circulation rods, due to differences in weight and thread delicacy, leading to inefficiencies in drilling operations.
Innovation Solution
A drill rod support system with a self-centering socket and clamping mechanism, featuring radially arranged jaws or bands, driven by actuators and biased by springs, allowing for secure central clamping and easy release of drill rods of varying sizes, and a rotatable design for efficient transfer between storage and drilling positions.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Device complexity
If a single handling system is used for all drill rod types, then device complexity is reduced, but handling reliability deteriorates due to inability to accommodate different rod weights and thread delicacy
Solution Approach 1:
The handling system is designed with interchangeable clamping means (jaws or bands) that can accommodate different drill rod types including diamond core rods and reverse circulation rods. The socket is universally configured to receive various rod diameters, and the clamping mechanism can be adjusted or replaced based on rod characteristics, allowing one system to handle multiple rod types reliably without damage
2Productivity
If drill rods are handled frequently during drilling operations, then productivity is improved, but the risk of damage to delicate threads increases
Solution Approach 1:
The clamping means are designed with differentiated contact surfaces: smooth contact surfaces for diamond core rods to protect delicate threads, and potentially different surface treatments or jaw configurations for reverse circulation rods. This localized adaptation of clamping surface properties prevents thread damage while maintaining efficient handling capability
3Adaptability or versatility
If drill rods of varying sizes are accommodated, then adaptability is improved, but manufacturing precision requirements increase
Solution Approach 1:
The clamping mechanism incorporates movable jaws or bands that can adjust their position dynamically to accommodate different rod diameters. The socket may include adjustable elements or tolerance ranges that allow it to adapt to varying rod sizes without requiring extremely tight manufacturing tolerances, thereby reducing manufacturing precision requirements while maintaining adaptability
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The system securely handles and positions drill rods of different sizes with high accuracy, facilitating efficient transfer and alignment with drill strings, reducing misalignment and operational interruptions during drilling.
Implementation Method 1
the clamping means is biased towards its release position by biasing means, so the drive means need only drive the clamping means into its clamping position. In one form, the biasing means comprises a spring device or element.
Data Source
AI summary
A handler for drill rods, a drill rod support thereof, a method of operation for the handler, and a drill rig employing the handler and the drill rod support is provided. The drill rod support includes a socket configured to receive a portion of a length of a drill rod, and a clamping device disposed within the socket and movable between clamping and release positions with respect to the drill rod.