Drilling Apparatus Segmented Modules Reduce Drawworks Power

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Solution Overview

Problem

The high initial investment costs associated with developing marginal or deep-sea oil fields for drilling operations pose a significant challenge, as existing drilling apparatuses are economically inefficient.

Innovation Solution

A drilling apparatus comprising first and second moving modules, drawworks, a wire system with fixing drums, and a controller that adjusts angular velocities based on the weight of the modules to optimize lifting and lowering operations, reducing the need for excessive output and thus initial investment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If conventional drilling apparatus with single moving module is used, then initial investment cost is high, but lifting and lowering capability is sufficient

Engineering Contradiction:
Improveoutput of drawworksVSAvoidinitial investment cost
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

The drilling apparatus divides the lifting system into two separate moving modules (first and second moving modules), each with its own drawworks. This segmentation allows each drawwork to handle smaller individual loads, reducing the required output power of each unit while maintaining overall lifting capability, thereby lowering initial investment costs.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent combines two moving modules with separate drawworks into a single drilling system, where both modules work cooperatively to perform drilling operations. This merging allows the system to achieve the required total lifting power through multiple smaller units rather than one large expensive unit, reducing overall investment cost.

Inventive Principle:
Principle #5Merging (Combining)

2Productivity

If angular velocities of drawworks are not controlled, then operation is simpler, but operational efficiency is reduced

Engineering Contradiction:
Improveoperational efficiencyVSAvoidcontrol system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The controller receives feedback regarding the weight of the first or second moving module and automatically adjusts the angular velocities of the drawworks accordingly. This feedback mechanism enables optimized operational efficiency without requiring complex manual control, as the system self-regulates based on measured conditions.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The angular velocities of the drawworks are made dynamically adjustable based on the weight of the moving modules. The controller determines appropriate angular velocities in real-time, allowing the system to adapt to varying operational conditions and maximize productivity without excessive complexity.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for reduced initial investment costs by optimizing the lifting and lowering of modules with controlled angular velocities, enhancing operational efficiency and cost-effectiveness.

Implementation Method 1

a wire for successively connecting the first drawwork, the first moving module, the second drawwork, the second moving module, and the third drawwork; a first fixing drum positioned between the first drawwork and the first moving module so as to support the wire

Methodology Applied
Scientific EffectTension: Tension

Implementation Method 2

first through third drawworks for vertically moving the first and second moving modules

Methodology Applied
Scientific EffectMechanical Advantage: Mechanical Advantage

Data Source

PatentUS10550649B2Drilling apparatus
Publication Date: 2020.02.04 SAMSUNG HEAVY IND CO LTD
  • US10550649B2 patent drawing
  • US10550649B2 patent drawing
  • US10550649B2 patent drawing

AI summary

A drilling apparatus is provided. The drilling apparatus according to one aspect of the present invention comprises: first and second moving modules; first to third drawworks for vertically moving the first and second moving modules; a wire for successively connecting the first drawwork, the first moving module, the second drawwork, the second moving module and the third drawwork; a first fixing drum positioned between the first drawwork and the first moving module so as to support the wire; and a second fixing drum positioned between the second moving module and the third drawwork so as to support the wire.