Drilling Apparatus for Voids-Free Soil Stabilization

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Solution Overview

Problem

Existing soil stabilization and anchoring techniques often result in voids within and between the solidifying material and the soil, leading to reduced stabilization and resistance to displacement, as they typically involve injecting material after drilling or withdrawing the drilling apparatus.

Innovation Solution

A system that combines a solidifying material swivel, a drive connector, and a drilling apparatus, allowing for the injection of solidifying material under pressure during the drilling process, ensuring voidless placement and increased stabilization by either leaving the apparatus in place or withdrawing it with continuous material injection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If solidifying material is injected after drilling or the drilling apparatus is withdrawn, then the drilling operation can be completed, but voids are created within and between the solidifying material and soil, reducing stabilization effectiveness

Engineering Contradiction:
Improvesoil stabilization effectivenessVSAvoidsolidifying material placement quality
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The drilling apparatus is designed with internal channels and cavities that are prepared in advance to receive and contain the solidifying material during injection. The apparatus maintains its position in the ground while the material is injected through predetermined pathways, ensuring complete filling without voids and eliminating the need for post-drilling operations.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If the drilling apparatus is removed after drilling, then the hole can be filled with solidifying material, but the drilling apparatus cannot provide continuous support during material injection

Engineering Contradiction:
Improveanchorage stabilityVSAvoiddrilling operation complexity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The drilling apparatus serves multiple functions simultaneously: it acts as both the drilling tool and the injection conduit for the solidifying material. The apparatus remains in the ground to provide structural support and anchorage while material is injected through its internal channels, eliminating the need for separate operations and equipment.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Manufacturing precision

If solidifying material is injected under pressure during drilling, then voids are prevented and stabilization is enhanced, but the drilling apparatus must maintain position and contain material flow

Engineering Contradiction:
Improvesolidifying material placement uniformityVSAvoiddrilling apparatus structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The drilling apparatus is divided into functional segments including the drilling bit, internal channels, cavities, and outlet openings. These segmented components work together to control the flow and distribution of solidifying material under pressure, ensuring uniform placement while maintaining the structural integrity needed for drilling operations.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method achieves enhanced soil stabilization and resistance to displacement by preventing voids, allowing for adaptable, rapid, and uniform construction of anchors or piles across various terrains and soils, using interchangeable drilling machines.

Implementation Method 1

a solidifying material to be pumped under pressure during the drilling process, thereby preventing voids both within the solidifying material and between the solidifying material and soil

Methodology Applied
Scientific EffectPressure: Pressure Increase

Data Source

PatentUS7748932B2Soil stabilization and anchorage system
Publication Date: 2010.07.06 GFS HOLDINGS LLC
  • US7748932B2 patent drawing
  • US7748932B2 patent drawing
  • US7748932B2 patent drawing

AI summary

This invention relates to a system and method for use in stabilizing different types of soils and/or creating anchorage and more particularly, to a system and method for injecting various types of solidifying material into a subsurface through a drilling apparatus during the drilling operation. The drilling apparatus may be removable and reusable used to create a micro or mini pile for soil stabilization, or alternatively it can be left in place to be used in conjunction with grout and similar materials for forming an anchor or load carry pier. A solidifying material swivel, a drive connector and a drilling apparatus, in combination are attached to a power drive unit. In one preferred embodiment, the drilling apparatus remains within the soil subsurface, encased in solidifying material. In another preferred embodiment, the drilling apparatus is removed leaving a homogenous pile of solidifying material behind.