Drilling Efficiency Evaluation Using Bit-Rock Interaction Model

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Solution Overview

Problem

Conventional oil and gas drilling operations face challenges in optimizing Rate of Penetration (ROP) due to limitations in accurately measuring and interpreting downhole drilling parameters, which are often affected by noisy and unfiltered surface data and telemetry bandwidth issues.

Innovation Solution

The implementation uses surface measurements to estimate downhole parameters such as Weight on Bit (WOB), Torque on Bit (TOB), and depth of cut, employing a bit-rock interaction model to improve drilling efficiency by adjusting drilling parameters in real-time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If surface measurements are used to monitor drilling parameters, then data acquisition is simplified, but measurement precision deteriorates due to low sampling rates, poor resolution, and noisy unfiltered data

Engineering Contradiction:
Improvedata acquisition simplicityVSAvoiddrilling parameter measurement accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent introduces a bit-rock interaction model as an intermediary that translates noisy surface measurements into accurate downhole parameter estimates. The model acts as a mediator between the simple surface measurement system and the complex downhole drilling conditions, enabling high-precision parameter estimation without requiring direct downhole sensors.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces direct mechanical measurement systems (downhole sensors) with a computational model-based estimation system. Instead of using complex downhole measurement equipment, the system uses surface measurements combined with a bit-rock interaction model to substitute and infer downhole conditions, thereby achieving measurement precision without the complexity of downhole instrumentation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If downhole measurements are implemented, then measurement precision improves, but device complexity increases due to telemetry bandwidth and latency issues

Engineering Contradiction:
Improvedownhole parameter measurement accuracyVSAvoidtelemetry system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The bit-rock interaction model serves as an intermediary that eliminates the need for direct downhole measurements. By using surface measurements as input and the model as a translator, the system infers downhole parameters without requiring complex telemetry systems to transmit data from the downhole environment to the surface.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent creates a virtual copy of the downhole drilling conditions through the bit-rock interaction model. Instead of directly measuring downhole parameters, the system uses the model to generate a replicated representation of downhole conditions based on surface measurements, thereby avoiding the need for complex downhole instrumentation and telemetry systems.

Inventive Principle:
Principle #26Copying

3Productivity

If drilling parameters are optimized in real-time, then productivity improves, but device complexity increases due to the need for continuous monitoring and adjustment

Engineering Contradiction:
Improvedrilling rateVSAvoidreal-time monitoring system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent implements a feedback mechanism where the bit-rock interaction model continuously processes surface measurements to provide real-time estimates of downhole conditions. This feedback loop enables dynamic adjustment of drilling parameters based on current bit-rock interaction characteristics, optimizing productivity through continuous monitoring and adaptation without requiring complex downhole sensor systems.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20250043673A1Drilling efficiency evaluation
Publication Date: 2025.02.06 HALLIBURTON ENERGY SERVICES INC
  • US20250043673A1 patent drawing
  • US20250043673A1 patent drawing
  • US20250043673A1 patent drawing

AI summary

A method comprises measuring, at a surface of a wellbore during drilling of the wellbore, at least one drilling operational parameter and determining at least one at-bit model parameter, at a drill bit used for drilling the wellbore, based on the at least one drilling operational parameter measured at the surface of the wellbore. The method comprises determining a drilling efficiency based on the at least one at-bit model parameter.