Drilling Energy Calculation via Transient Dynamics Simulation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current drilling technologies face inefficiencies in optimizing energy use and minimizing energy loss during subsurface wellbore drilling, as energy input is dissipated due to frictional torque, axial drag, and other interactions between the drill string and the wellbore, leading to suboptimal drilling performance.

Innovation Solution

A method that calculates the energy input and distribution within the drill string, including strain and kinetic energy, to identify and adjust drilling parameters, such as weight on bit and drill string rotation, to minimize energy loss and maximize energy transfer to the formations, using finite element analysis and transient dynamics simulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If energy is applied to the drill string to drive the drill bit, then drilling operation is enabled, but energy loss occurs due to frictional torque and axial drag between the drill string and wellbore wall

Engineering Contradiction:
Improvedrilling operationVSAvoidenergy loss
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent applies parameter changes by using transient dynamics simulation to calculate and analyze energy parameters (strain energy, kinetic energy, energy loss) under different drilling conditions. This enables optimization of drilling parameters such as weight on bit, rotary speed, and feed rate to minimize energy loss while maintaining productive drilling operations.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If drilling parameters are optimized to minimize energy loss, then energy efficiency improves, but complex calculations and simulations are required

Engineering Contradiction:
Improveenergy lossVSAvoidcalculation complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by performing transient dynamics simulation and energy calculation before actual drilling operations. This allows drilling parameters to be optimized in advance based on simulated energy analysis, reducing energy loss during actual operations without requiring complex real-time calculations during drilling.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses transient dynamics simulation to create a virtual model (copy) of the drilling system that replicates the physical drill string behavior. This computational model allows energy analysis and parameter optimization to be performed on the simulated system, avoiding the need for complex physical measurements and calculations during actual drilling operations.

Inventive Principle:
Principle #26Copying

3Measurement precision

If transient dynamics simulation is used to calculate energy distribution, then energy loss identification improves, but computational requirements increase

Engineering Contradiction:
Improveenergy calculation accuracyVSAvoidsimulation complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces physical measurement systems with computational mechanics simulation. Instead of using complex physical sensors and measurement devices to directly measure energy distribution in the drill string, the invention uses transient dynamics simulation to calculate strain energy, kinetic energy, and energy loss, achieving precise energy analysis through computational methods.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for more efficient energy utilization, reducing energy loss and improving drilling efficiency by optimizing drilling parameters, which can enhance drilling speed and reduce equipment stress, thereby improving overall drilling performance.

Implementation Method 1

Part of the energy input may be converted to drill string elastic strain/kinetic energy

Methodology Applied
Scientific EffectElastic strain energy: Elasticity

Implementation Method 2

other portions of the input energy may be dissipated as thermal energy generated by frictional torque and axial drag between the drill string and the wall of the wellbore

Methodology Applied
Scientific EffectFrictional torque: Friction

Implementation Method 3

other portions of the input energy may be dissipated as thermal energy generated by frictional torque and axial drag between the drill string and the wall of the wellbore

Methodology Applied
Scientific EffectAxial drag: Drag

Data Source

PatentUS11073009B2Drilling energy calculation based on transient dynamics simulation and its application to drilling optimization
Publication Date: 2021.07.27 SCHLUMBERGER TECH CORP
  • US11073009B2 patent drawing
  • US11073009B2 patent drawing
  • US11073009B2 patent drawing

AI summary

A method for drilling a well includes applying energy input to a drill string (31) by at least one of rotating the drill string (31) from surface and operating a drilling motor (41) disposed in the drill string (31) to operate a drill bit (2) at a bottom of the drill string (31); an amount of the applied energy not consumed in drilling formations caused by at least one of motion, deformation, and interaction of the drill string (31) is calculated; an amount of the applied energy used to drill formations below the drill bit (2) is calculated; and at least one drilling operating parameter is adjusted based on energy calculation before or during drilling operation.