Real-Time Drilling Fluid Density Calculation

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Solution Overview

Problem

Current drilling fluid density calculations in oil field exploration are not dynamic, failing to account for real-time changes such as cuttings from the formation, leading to inaccurate models and suboptimal drilling operations.

Innovation Solution

A method and system for calculating real-time drilling fluid density using cuttings concentration in the annulus (CCA), which incorporates real-time drilling parameters like rate of penetration, hole size, and flow rate, to adjust drilling parameters and improve drilling efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If real-time drilling parameters are used to calculate dynamic mud weight, then drilling operation precision is improved, but calculation complexity increases

Engineering Contradiction:
Improvemud weight calculation precisionVSAvoidcalculation system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system pre-establishes the mathematical relationship between drilling parameters and mud weight, including the effects of cuttings concentration, fluid displacement, and formation interactions. By preparing the calculation model in advance with all necessary parameters (ROP, flow rate, hole size, formation properties), the system can perform real-time calculations without complex on-the-fly analysis, thus improving precision while managing complexity.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously monitors real-time drilling parameters and feeds this information back into the mud weight calculation model. This feedback mechanism allows the system to dynamically adjust mud weight predictions based on actual drilling conditions, improving accuracy while using automated algorithms to manage computational complexity.

Inventive Principle:
Principle #23Feedback

2Reliability

If dynamic mud weight calculation is implemented, then drilling operation reliability is improved, but data processing requirements increase

Engineering Contradiction:
Improvedrilling operation reliabilityVSAvoiddata processing volume
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The system extracts only the critical parameters needed for mud weight calculation from the overall drilling data stream, such as rate of penetration, flow rate, and hole size. By selectively extracting and processing only the essential data elements rather than analyzing all available drilling data, the system improves reliability through accurate parameter monitoring while reducing the total volume of data that must be processed.

Inventive Principle:
Principle #2Taking out (Extraction)

3Stability of the object's composition

If real-time parameter monitoring is used to calculate CCA and MWeff, then wellbore stability is improved, but system complexity increases

Engineering Contradiction:
Improvewellbore stabilityVSAvoidmonitoring system complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The system uses a multi-functional calculation model that simultaneously determines cuttings concentration, effective mud weight, and their combined effects on wellbore stability. By creating a universal model that handles multiple calculations and interactions in an integrated framework rather than separate systems, the system improves wellbore stability through comprehensive analysis while managing overall system complexity through consolidation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11428099B2Automated real-time drilling fluid density
Publication Date: 2022.08.30 SAUDI ARABIAN OIL CO
  • US11428099B2 patent drawing
  • US11428099B2 patent drawing
  • US11428099B2 patent drawing

AI summary

Methods, systems, and computer-readable medium to perform operations including: determining, in real-time, values of drilling parameters of a drilling system drilling a wellbore; calculating, based on the values of the drilling parameters, a cuttings concentration in an annulus of the wellbore (CCA); calculating, based on the calculated CCA and a mud weight (MW) of a drilling fluid, an effective mud weight (MWeff) of the drilling fluid; and controlling, based on the effective mud weight, a component of the drilling system to adjust at least one of the drilling parameters.