Drilling Fluid Extraction Efficiency Measurement Using Inlet-Outlet Sampling

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Solution Overview

Problem

Existing chemical species extraction systems in drilling fluid are inefficient, leading to inaccurate analysis of wellbore viability and potential safety issues due to incomplete extraction of hydrocarbons, which can cause incorrect reservoir assessments and increased drilling costs.

Innovation Solution

A method and system for measuring the efficiency of chemical species extraction by comparing the levels of hydrocarbons in drilling fluid samples taken before and after passing through an extraction device, using a steam still or similar equipment, to determine the extraction efficiency of systems like degassers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a chemical species extraction system is used to extract hydrocarbons from drilling fluid, then the ability to analyze wellbore viability is improved, but the extraction efficiency is insufficient leading to inaccurate analysis

Engineering Contradiction:
Improveaccuracy of chemical species analysisVSAvoidextraction efficiency
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The system continuously monitors the concentration of chemical species in the drilling fluid before and after extraction, using this feedback to adjust extraction parameters and optimize performance in real-time, thereby improving both measurement precision and extraction reliability

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The extraction system dynamically adjusts operational parameters such as temperature, pressure, and flow rate based on detected chemical species concentrations, enabling optimal extraction efficiency while maintaining accurate analysis capabilities

Inventive Principle:
Principle #35Parameter changes

2Productivity

If the extraction system is inefficient, then the drilling operation can proceed, but inaccurate reservoir assessments lead to increased drilling costs

Engineering Contradiction:
Improvedrilling operation continuityVSAvoidextraction completeness
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The system performs preliminary extraction and analysis before major drilling decisions are made, allowing optimization of drilling parameters and route selection based on accurate chemical species data, thereby reducing overall drilling costs while maintaining operational continuity

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces traditional mechanical extraction methods with advanced extraction technologies that provide more complete extraction of chemical species, improving extraction completeness without compromising drilling operation productivity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If samples are taken from inlet and outlet channels, then extraction efficiency can be measured, but additional equipment and complexity are required

Engineering Contradiction:
Improveextraction efficiency measurementVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The extraction system is designed with multi-functional components that serve both the primary extraction function and the measurement function, allowing extraction efficiency to be measured using the same equipment without adding significant complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system combines the extraction process and measurement process into an integrated workflow where samples are automatically diverted from the main flow path to analysis instruments, enabling efficiency measurement without requiring separate complex measurement systems

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures accurate determination of hydrocarbon extraction efficiency, allowing for precise wellbore analysis and safer drilling operations by validating the performance of extraction systems, thereby reducing inaccuracies and costs.

Implementation Method 1

The samples can be injected into an extraction device such as steam still to extract chemical species such as gas from the drilling fluid samples

Methodology Applied
Scientific EffectSteam distillation: Distillation

Data Source

PatentUS12503941B2Measuring extraction efficiency for drilling fluid
Publication Date: 2025.12.23 HALLIBURTON ENERGY SERVICES INC
  • US12503941B2 patent drawing
  • US12503941B2 patent drawing
  • US12503941B2 patent drawing

AI summary

A system includes an extraction system having an inlet channel and an outlet channel to receive fluid and to output processed fluid. The system also includes an extraction device to capture a first sample of fluid from the inlet channel, capture a second sample from the processed fluid from the outlet channel, and extract gas, liquid, or solids from the first sample and further gas, liquid, or solids from the second sample. Additionally, the system includes a gas, liquid, or solids analyzing device useable to analyze the gas, liquid, or solids to determine a first value of a chemical species of interest present in the first sample and to analyze the further gas, liquid, or solids to determine a second value of the chemical species of interest present in the second sample to determine an efficiency of the extraction system using the first value and the second value.