Solid Particle Concentration Control for Drilling Fluid Fracture Sealing

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Solution Overview

Problem

Drilling through depleted reservoirs poses a high risk of drilling fluid loss due to pressure drops and narrow Mud Weight Window, especially in cap rock shale formations, which complicates well stabilization and control.

Innovation Solution

A method to determine the adequate concentration of solid particles in drilling fluid by modeling fracture sections with wirelines, iteratively assessing particle placement and volume injection to seal fractures and prevent fluid leakage, using a computer program to adjust particle concentration based on fracture criteria.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the density of drilling fluid is increased to ensure well wall stability, then well stability is improved, but the risk of opening preexisting fractures and losing drilling fluid control increases

Engineering Contradiction:
Improvewell wall stabilityVSAvoiddrilling fluid control
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent changes the physical and chemical parameters of drilling fluid by adding solid particles with specific size distributions, densities, and concentrations to modify the fluid's properties and improve wellbore strengthening without simply increasing overall fluid density

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite drilling fluid system by combining base drilling fluid with various solid particles (such as cement, barite, or other weighting agents) to achieve both well wall stability and fracture sealing capabilities simultaneously

Inventive Principle:
Principle #40Composite materials

2Reliability

If solid particles are added to increase the upper limit of drilling fluid density, then the ability to seal fractures is improved, but the complexity of determining adequate particle concentration increases

Engineering Contradiction:
Improvefracture sealing capabilityVSAvoidparticle concentration determination complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces complex manual trial-and-error methods with an automated computer-based simulation system that uses numerical models to predict fracture sealing behavior and determine optimal particle concentrations

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent creates a virtual copy of the fracture system through computer simulation, allowing virtual testing of different particle concentrations and sizes to determine optimal values without actual field trials

Inventive Principle:
Principle #26Copying

3Speed

If the concentration of solid particles is increased to quickly seal fractures, then fracture sealing speed is improved, but the viscosity and flow properties of drilling fluid are adversely affected

Engineering Contradiction:
Improvefracture sealing speedVSAvoiddrilling fluid flow efficiency
Core Design Contradiction:
SpeedVSUse of energy by moving object

Solution Approach 1:

The patent applies solid particles with locally optimized properties at specific locations within the drilling fluid system, using different particle sizes and concentrations in different zones to achieve effective sealing while maintaining overall fluid flow efficiency

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses dynamic particle injection strategies where particle concentration and size distribution are adjusted in real-time based on fracture propagation conditions, allowing rapid sealing when needed while maintaining fluid流动性 during normal drilling operations

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10837244B2Method for determining a concentration of solid particles
Publication Date: 2020.11.17 TOTALENERGIES ONETECH
  • US10837244B2 patent drawing
  • US10837244B2 patent drawing
  • US10837244B2 patent drawing

AI summary

A method for determining a concentration of solid particles in a drilling fluid. The method comprises determining, based on a received dimension of a section of a fracture, a plurality of wirelines each having a diameter. For each wireline, the method determines if a solid particle or a part of a fluid is in the current wireline. If it is determined that a solid particle is in the wireline, then determining whether the current wireline is sealed. These steps are reiterated. The method further comprises determining a volume of injected fluid into the fracture and comparing the determined volume with a reference to determine if a fracturing criterion is met. If the fracturing criterion is met, it is possible to modify the current concentration of solid particles.