Drilling Fluid Sag Measurement Device Piston Mechanism

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Solution Overview

Problem

Drilling fluids experience density fluctuations due to barite sag, where the weighting material settles or stratifies, leading to operational challenges in wellbore integrity and formation influx prevention.

Innovation Solution

A device and method for determining the sag profile of drilling fluids under elevated temperature and pressure conditions, involving a cylindrical housing with a piston that moves in response to pressure differentials, simulating downhole conditions to assess fluid behavior and density changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If drilling fluid is used with weighting agents to increase density, then wellbore integrity and formation influx prevention are improved, but barite sag occurs causing density fluctuations and stratification

Engineering Contradiction:
Improvewellbore integrityVSAvoidfluid density homogeneity
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent applies preliminary action by pre-characterizing the sag profile of drilling fluids under simulated downhole conditions (elevated temperature and pressure) before actual drilling operations. This allows operators to select or formulate fluids with acceptable sag resistance, preventing density fluctuations and wellbore integrity issues before they occur. The aging device performs advance testing to predict fluid behavior under actual downhole conditions.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If drilling fluid is exposed to elevated temperature and pressure conditions, then downhole conditions are simulated for accurate testing, but barite sag and density stratification occur during testing

Engineering Contradiction:
Improvesag profile characterizationVSAvoidfluid density homogeneity
Core Design Contradiction:
Measurement precisionVSStability of the object's composition

Solution Approach 1:

The patent uses an intermediary approach by introducing a piston as a measurement mediator that displaces drilling fluid without directly contacting or disturbing the weighting agents. The piston provides a controlled interface for extracting fluid samples while maintaining the integrity of the density stratification, enabling accurate sag profile measurement without additional disturbance to the already-stratified fluid column.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If piston is used to displace drilling fluid for measurement, then fluid sampling and density measurement are enabled, but piston movement may disturb the density stratification

Engineering Contradiction:
Improvedensity measurementVSAvoiddensity stratification
Core Design Contradiction:
Measurement precisionVSStability of the object's composition

Solution Approach 1:

The patent replaces direct mechanical sampling methods with a controlled piston displacement system. Instead of using mechanical stirrers or direct fluid extraction that would disrupt stratification, the piston provides a smooth, controlled displacement mechanism that moves fluid through a defined path (via the aperture in the lower cap) while minimizing turbulence and disturbance to the density gradient. This mechanical substitution enables measurement while preserving sample integrity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate characterization of drilling fluid behavior and density stratification, allowing for modifications to maintain homogeneous density and improve wellbore integrity by simulating downhole conditions and measuring sag profiles effectively.

Implementation Method 1

The piston is configured to move axially within the housing in response to a pressure differential across the piston

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Implementation Method 2

Barite sag occurs when the weighting material (e.g., barite) is no longer homogenously dispersed in the drilling fluid due to stratification or settlement

Methodology Applied
Scientific EffectSag (barite sag): Sedimentation

Data Source

PatentUS11662338B2System and method for measuring sag in a fluid
Publication Date: 2023.05.30 SCHLUMBERGER TECH CORP
  • US11662338B2 patent drawing
  • US11662338B2 patent drawing
  • US11662338B2 patent drawing

AI summary

A device for aging a drilling fluid includes a housing. The device also includes a lower cap that is configured to be coupled to or integral with a lower end of the housing. The device also includes an upper cap that is configured to be coupled to an upper end of the housing. The upper cap has an upper cap hole formed therethrough. The device also includes a piston that is configured to be positioned within the housing and between the lower and upper caps. The piston is configured to move axially within the housing in response to a pressure differential across the piston. The piston has a first piston hole formed therethrough.