Active Drilling Parameter Optimization With Exploration-Exploitation Learning

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Solution Overview

Problem

Existing automated drilling systems fail to effectively explore the action space and achieve multi-objective optimization of drilling performance metrics, relying solely on real-time observation and failing to provide a methodology for aggregation and deterministic control of drilling parameters.

Innovation Solution

A system utilizing a perceptron model to aggregate drilling performance metrics into a holistic efficiency metric, combined with a Gaussian Process model for probabilistic optimization, allowing for autonomous selection and real-time optimization of drilling parameters through strategic exploration and exploitation of the drilling environment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If automated drilling systems rely solely on real-time observation and physics-based models, then the system can maintain deterministic control, but the system fails to effectively explore the action space and achieve multi-objective optimization of drilling performance metrics

Engineering Contradiction:
Improveexploration capabilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines multiple modeling approaches (physics-based models, Gaussian Process models, and perceptron aggregation models) into a unified automated drilling system. This integration allows the system to leverage the determinism of physics-based models while incorporating the adaptive exploration capabilities of machine learning models, thereby resolving the contradiction between exploration capability and system complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The perceptron aggregation model serves as an intermediary that synthesizes multiple performance metrics (ROP, MSE, drilling dysfunctions) into a single holistic efficiency metric. This intermediary layer enables multi-objective optimization by translating complex multi-dimensional performance data into a unified optimization target, allowing the system to explore the action space effectively without overwhelming complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If the system experiments with drilling parameters in real-time to learn the environment, then the system can improve optimization accuracy, but the drilling process may become less stable and more unpredictable

Engineering Contradiction:
Improveoptimization accuracyVSAvoiddrilling stability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The system implements continuous feedback loops where real-time drilling data is fed back to update the Gaussian Process models and perceptron aggregation model. This feedback mechanism allows the system to learn from actual drilling outcomes and refine its parameter recommendations, improving optimization accuracy while maintaining stability through iterative learning rather than random experimentation.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs preliminary actions by using physics-based models and historical data to generate initial drilling parameter recommendations before real-time optimization begins. This preliminary modeling provides a stable foundation that constrains the exploration space, allowing subsequent real-time experiments to focus on refined adjustments rather than broad, destabilizing variations.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If the system focuses only on observing performance metrics and optimizing them in real-time, then the system can maintain simple architecture, but the system fails to provide methodology for automated exploration of the action space and multi-objective optimization

Engineering Contradiction:
Improvemulti-objective optimization capabilityVSAvoidarchitecture complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent segments the optimization problem into distinct components: (1) individual performance metric calculation (ROP, MSE, drilling dysfunctions), (2) perceptron aggregation model for combining metrics, and (3) Gaussian Process model for action space exploration. This segmentation allows each component to be developed and optimized independently, enabling multi-objective optimization capability while managing architectural complexity through modular design.

Inventive Principle:
Principle #1Segmentation

4Loss of information

If the system uses probabilistic optimization with autonomous interaction, then the system can learn the drilling environment more effectively, but the system requires more computational resources and data processing capacity

Engineering Contradiction:
Improveenvironmental knowledgeVSAvoidcomputational energy
Core Design Contradiction:
Loss of informationVSUse of energy by moving object

Solution Approach 1:

The system applies partial action by using the perceptron aggregation model to focus computational resources on the most critical performance metrics rather than processing all possible drilling parameters equally. The Gaussian Process model further refines this by identifying regions of the action space that require more intensive exploration versus those that are already well-understood, thereby reducing overall computational energy requirements while maintaining effective environmental learning.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS12428946B2Method and system for active learning and optimization of drilling performance metrics
Publication Date: 2025.09.30 NVICTA LLC
  • US12428946B2 patent drawing
  • US12428946B2 patent drawing
  • US12428946B2 patent drawing

AI summary

A system and method of real-time optimization of drilling performance metrics during a well drilling operation, for oil and gas as well as geothermal wells, or wells drilled for any other purpose. In a preferred form, the system receives information about allowable drilling metrics and real-time information of performance indicators. The drilling performance metrics and performance indicators are used to build a model to predict drilling parameters likely to optimize one or more drilling performance metrics.