Directional Drilling Tendency Estimation Using Real-Time Sensor Optimization

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Solution Overview

Problem

Directional drilling operations often deviate from the desired well plan due to tool and formation-related disturbances, leading to inefficiencies in hydrocarbon extraction.

Innovation Solution

A system and method for directional tendency estimation that uses real-time directional sensor measurements and optimization techniques to identify and adjust drilling direction, accounting for formation-specific trends and tool disturbances, thereby maintaining the desired well plan.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If directional drilling operations are performed using conventional tools, then drilling can be conducted, but deviations from the desired well plan occur due to tool and formation disturbances

Engineering Contradiction:
Improvewellbore placement accuracyVSAvoiddirectional control stability
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The system continuously monitors actual wellbore trajectory using directional sensors and compares it with the reference trajectory. Based on this feedback, an optimization algorithm adjusts directional disturbance parameters in real-time to minimize deviations and maintain alignment with the desired well plan.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically modifies drilling parameters including directional disturbance parameters (tool face orientation, steering ratio) and operational parameters (weight on bit, rotation speed) based on real-time trajectory analysis and formation characteristics to optimize wellbore placement accuracy.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If real-time optimization and adjustment systems are implemented, then directional control precision is improved, but system complexity increases

Engineering Contradiction:
Improvedrilling direction control precisionVSAvoidcontrol system complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The optimization system operates autonomously using real-time sensor data and pre-defined cost functions to automatically adjust drilling parameters without requiring continuous surface intervention. The system self-corrects trajectory deviations based on embedded algorithms and formation response feedback.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system replaces complex mechanical steering mechanisms with an intelligent control approach that uses sensors, optimization algorithms, and automated parameter adjustment to achieve precise directional control, reducing the need for complex mechanical steering components.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Manufacturing precision

If continuous monitoring and adjustment are performed, then well plan adherence is improved, but time and computational resources are consumed

Engineering Contradiction:
Improvewell plan adherenceVSAvoidreal-time processing time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The system performs optimization at strategically selected intervals and focuses computational efforts on critical trajectory deviations rather than continuous full-scale optimization. This approach maintains well plan adherence while reducing overall computational time and resource consumption.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The system pre-defines cost functions, optimization criteria, and response strategies before drilling operations begin. This preliminary setup enables faster real-time decision-making by eliminating the need for complex calculations during critical drilling operations.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11408268B2Autonomous directional drilling directional tendency estimation
Publication Date: 2022.08.09 HALLIBURTON ENERGY SERVICES INC
  • US11408268B2 patent drawing
  • US11408268B2 patent drawing
  • US11408268B2 patent drawing

AI summary

A method of drilling tendency estimation including receiving, at a processor, one or more directional sensor measurements from a drilling tool disposed on a drill string, processing, at the processor, the one or more directional sensor measurements to determine an actual wellbore trajectory over a defined interval, and identifying, at the processor, a set of directional disturbance parameters by optimization of the actual trajectory of the drilling tool, steering inputs, and/or a set of pre-defined directional disturbance parameters of the drilling tool.