Drilling Water Sediment Removal via Agglomeration and Centrifugal Separation

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Solution Overview

Problem

Conventional wastewater treatment methods for drilling operations are costly and inefficient in removing sediments from water, leading to increased operational expenses due to stringent environmental regulations.

Innovation Solution

A method and system that uses agglomerating additives to promote sediment agglomeration in contaminated water from drilling rigs, followed by separation using a centrifugal separator, producing treated water with reduced sediment content for reuse in drilling operations, while managing turbidity and pH levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If conventional wastewater treatment methods are used, then environmental regulations are met, but operational costs increase significantly

Engineering Contradiction:
Improveenvironmental complianceVSAvoidoperational cost
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The invention changes the physical-chemical parameters of water by injecting steam to heat and evaporate contaminated water, transforming it into fresh water vapor that condenses into purified water, thereby reducing operational costs while meeting environmental compliance requirements

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention utilizes phase transitions of water (liquid to vapor to liquid) through steam injection and condensation to separate contaminated water from sediments, achieving cost-effective treatment that meets environmental standards

Inventive Principle:
Principle #36Phase transitions

2Object-generated harmful factors

If conventional wastewater treatment methods are used, then sediments are removed, but treatment efficiency is low

Engineering Contradiction:
Improvesediment removalVSAvoidtreatment efficiency
Core Design Contradiction:
Object-generated harmful factorsVSProductivity

Solution Approach 1:

The invention uses phase transition of water through evaporation and condensation to efficiently separate sediments from contaminated water, achieving high treatment efficiency and effective sediment removal

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The invention replaces mechanical sediment removal systems with a thermal-based phase transition process, simplifying the treatment mechanism while improving productivity and treatment efficiency

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of operation

If contaminated water is released back into nature, then operational simplicity is maintained, but environmental damage occurs

Engineering Contradiction:
Improveoperational simplicityVSAvoidenvironmental damage
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The invention changes the parameters of contaminated water through steam heating and condensation, transforming it into fresh water that can be safely released or reused, maintaining operational simplicity while preventing environmental damage

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system uses steam from the drilling operation itself to treat the contaminated water, making the treatment process self-sufficient and maintaining operational simplicity without requiring external treatment facilities

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively recycles contaminated water by reducing total suspended solids by at least 100 times, meeting environmental standards and operational requirements, allowing for continuous or batch treatment processes, and maintaining optimal turbidity and pH levels.

Implementation Method 1

dispensing agglomerating additives in the inlet tank and mixing the agglomerating additives in the contaminated water contained therein, the agglomerating additives promoting agglomeration of the sediments into larger particles

Methodology Applied
Scientific EffectAgglomeration: Flocculation

Implementation Method 2

separating at least a portion of the sediments from the tapped portion to produce treated water and a sludge including the at least a portion of the sediments

Methodology Applied
Scientific EffectCentrifugal separation: Centrifugal Separation

Data Source

PatentUS20240068309A1Method and device for removing sediments from water.
Publication Date: 2024.02.29 ASDR CANADA INC
  • US20240068309A1 patent drawing

AI summary

A wastewater treatment system for treating water including sediments in suspension. Sediments are removed from the water using a continuous process.