Drinking Straw Transfer via Compressed Air Blast
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Solution Overview
Problem
Current devices for transferring drinking straws from a longitudinal to a transverse direction often result in damage and waste, especially for sensitive straws, due to inefficient and harsh handling methods.
Innovation Solution
A device utilizing a compressed air blast system with adjustable nozzles to gently and efficiently transfer drinking straws from a longitudinal to a transverse direction, featuring a conveying path with a prism rail and a movement arresting device to minimize damage, allowing for precise control of the compressed air blasts and their timing.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If conventional transferring devices are used to move drinking straws from longitudinal to transverse direction, then the transfer function is achieved, but the straws suffer damage and waste due to harsh handling
Solution Approach 1:
The patent employs a compressed air blast device to transfer drinking straws from longitudinal to transverse conveying direction. Instead of mechanical contact that causes damage, compressed air is used as a non-contact force to gently propel the straws. The air blast is directed through holes in a wall, creating a controlled airflow that moves the straws without physical impact, thereby maintaining their integrity while achieving the directional transfer.
Solution Approach 2:
The invention replaces conventional mechanical transferring mechanisms (such as conveyors, pushers, or grippers) with a pneumatic system. The compressed air blast substitutes for mechanical force, eliminating the need for direct physical contact between transferring components and the drinking straws. This substitution reduces mechanical stress and damage while maintaining transfer efficiency.
2Object-affected harmful factors
If gentle handling methods are used to protect sensitive straws, then damage is reduced, but the transfer efficiency and productivity may decrease
Solution Approach 1:
The compressed air blast device operates in periodic pulses rather than continuously. The air blast is activated only when needed to transfer individual straws or batches, creating a rhythmic transfer pattern. This periodic action maintains gentle handling by avoiding continuous high-velocity airflow that could cause damage, while still achieving high transfer rates through optimized pulse timing and frequency.
Solution Approach 2:
The pneumatic transfer system applies compressed air locally at specific points where straws need directional change. The air blast is targeted through specific holes in the wall, creating localized high-velocity airflow only where needed for transfer. This localized application ensures gentle handling in non-transfer zones while maintaining efficiency in transfer zones, balancing protection and productivity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables a gentle and efficient transfer of drinking straws with reduced equipment expenditure, ensuring minimal damage and facilitating a uniform mass flow of straws, with the compressed air blasts being significantly stronger in the transverse direction than in the longitudinal direction.
Implementation Method 1
a compressed air blast device (13) which is designed to deliver a compressed air blast (13) transversely into the conveying section (15)
Data Source
Figure 1~3
AI summary
The invention relates to a device and a method for transferring drinking straws (12) being conveyed in a longitudinal axial direction (27) in a transversal axial conveying direction (28). The invention provides a conveyor path (16) in which the drinking straws (12) being conveyed in the longitudinal axis are conveyed or can be conveyed in the longitudinal axis, wherein a compressed air blast device (14, 15) is additionally provided which is designed to dispense a compressed air blast (13) transversely into the conveyor path (16).