Drive Belt Transverse Segments With Undulated Hole Surfaces
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Solution Overview
Problem
The existing design of drive belt transverse segments with holes in the base portion can lead to uneven cooling rates during quench hardening, potentially causing local plastic deformation and affecting manufacturing accuracy and operational performance.
Innovation Solution
The introduction of undulations on either the upper or lower surface of the holes in the base portion of the transverse segments helps to equalize cooling rates, improving heat transfer and reducing the risk of deformation by optimizing the surface area for cooling.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Weight of moving object
If holes are provided in the base portion of transverse segments, then weight is reduced and lubrication/cooling is improved, but uneven cooling rates during quench hardening cause local plastic deformation
Solution Approach 1:
The patent applies local quality by providing undulations only on specific surfaces (upper or lower) of the holes rather than uniformly across all surfaces. This creates localized variations in cooling rates at specific areas where needed, allowing differential cooling control to prevent deformation while maintaining weight reduction and cooling benefits.
Solution Approach 2:
The patent employs asymmetry by providing undulations on only one side (either upper or lower surface) of the holes instead of symmetrically on both sides. This asymmetric design creates intentional uneven cooling patterns that compensate for the natural cooling gradients during quench hardening, preventing plastic deformation while maintaining the weight and cooling advantages of the holes.
2Weight of moving object
If holes are provided in the base portion of transverse segments, then weight is reduced, but cooling efficiency during operation is insufficient
Solution Approach 1:
The patent applies curvature by providing undulations on the surfaces of the holes, creating wavy or curved surface patterns instead of flat surfaces. This increases the surface area of the holes without adding significant weight, thereby enhancing heat transfer and cooling efficiency during drive belt operation while maintaining the weight reduction benefit of having holes.
Solution Approach 2:
The patent transforms the cooling solution from a two-dimensional hole structure to a three-dimensional undulated surface structure. By adding surface complexity in the radial dimension through undulations, the patent significantly increases the effective cooling surface area without proportionally increasing weight, thus resolving the contradiction between weight reduction and cooling efficiency.
3Temperature
If undulations are provided on hole surfaces, then heat transfer is improved, but device complexity increases
Solution Approach 1:
The patent applies local quality by providing undulations only on specific surfaces (either upper or lower) of the holes rather than uniformly across all surfaces. This localized approach enhances heat transfer efficiency at critical cooling locations while minimizing the overall structural complexity and manufacturing difficulty compared to uniform undulations on all surfaces.
Solution Approach 2:
The patent employs partial action by providing undulations on only one side (partial coverage) of the holes instead of comprehensively on all surfaces. This partial undulation strategy achieves sufficient heat transfer improvement for effective cooling while keeping the structural complexity and manufacturing complexity at acceptable levels, avoiding excessive action that would unnecessarily complicate the design.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This design enhances the cooling efficiency of the transverse segments, minimizing the risk of deformation and improving the manufacturing accuracy and operational performance of the drive belt.
Implementation Method 1
By such undulation or undulations the surface area of the respective surface of the respective hole or holes is increased such that a heat transfer from the transverse segment to its surrounding, i.e. the cooling thereof, is favourably improved.
Implementation Method 2
As part of such manufacturing, the transverse segments are typically quench hardened, which well-known process includes the process step of quenching after austenitizing.
Implementation Method 3
In quenching, the transverse segments are rapidly cooled down from the austenitizing temperature by immersion in a quenching medium such as oil, water or gas.
Data Source
AI summary
The disclosure relates to a transverse segment (33) for a drive belt with a carrier ring and with a plurality of these transverse segments (33) that are placed slideably on the carrier ring, which transverse segments (33) are provided with main body surfaces (38, 41), where between the transverse segment (33) extends in thickness direction, one main body surface (38) being provided with a rocking edge (42) that defines a transition between an upper side and a tapered lower side of the transverse segment (33) with a lowermost edge (34). The lower side of the transverse segment (33) includes at least one opening (44) and at least an upper, radially outward limiting boundary surface (46) of the opening (44) is provided with an undulating shape, i.e. is provided with multiple protrusions (47) that protrude generally towards the lower, radially inward limiting boundary surface (46) of the opening (44).

