Drive Circuit Abnormality Detection for Liquid Ejecting Apparatus

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing liquid ejecting apparatuses with piezoelectric elements lack effective mechanisms for controlling drive circuits when abnormalities occur, leading to potential system failures and disruptions in printing operations.

Innovation Solution

A drive circuit design that includes dual drive signal output circuits with integrated control and abnormality detection circuits, allowing for the transmission of abnormality occurrences between circuits to enable controlled stopping of drive signals and maintaining system stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple drive circuits are used to drive piezoelectric elements, then multi-tone printing capability is improved, but system reliability deteriorates when an abnormality occurs in one of the drive circuits

Engineering Contradiction:
Improvemulti-tone printing capabilityVSAvoidsystem reliability when abnormality occurs
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent implements abnormality detection circuits in each drive circuit that monitor the operational status of other drive circuits. When an abnormality is detected, the system provides feedback by stopping the drive signal output from affected circuits, preventing system failure and maintaining reliable operation of non-affected circuits.

Inventive Principle:
Principle #23Feedback

2Reliability

If abnormality detection and control mechanisms are added to drive circuits, then system reliability is improved, but device complexity increases

Engineering Contradiction:
Improvesystem reliabilityVSAvoiddrive circuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent divides the drive system into multiple independent drive circuits, each equipped with its own abnormality detection circuit. This segmentation allows each circuit to autonomously monitor and respond to abnormalities, improving reliability without requiring a centralized complex control system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each drive circuit is equipped with self-diagnostic capabilities through abnormality detection circuits that automatically monitor the system status. When an abnormality is detected, the circuit autonomously stops its drive signal output without requiring external intervention, simplifying the overall control architecture while maintaining high reliability.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution ensures the drive circuit can autonomously detect and respond to abnormalities, preventing system failures by stopping affected drive signals and reducing the risk of operational disruptions, thus enhancing the reliability and safety of the liquid ejecting apparatus.

Implementation Method 1

a piezoelectric element such as a piezo element is known. The piezoelectric element is provided corresponding to each of a plurality of nozzles in a head unit, and each is driven according to a drive signal

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS10864720B2Drive circuit and liquid ejecting apparatus
Publication Date: 2020.12.15 SEIKO EPSON CORP
  • US10864720B2 patent drawing
  • US10864720B2 patent drawing
  • US10864720B2 patent drawing

AI summary

There is a provided a drive circuit in which a first drive signal output circuit includes a first control circuit that controls an output of a first drive signal, and a first abnormality detection circuit that detects an abnormality in a first drive signal output circuit, a second drive signal output circuit includes a second control circuit that controls an output of a second drive signal, and a second abnormality detection circuit that detects an abnormality in a second drive signal output circuit, the first drive signal output circuit transmits an occurrence of abnormality to the second drive signal output circuit, when the first abnormality detection circuit detects the abnormality, and the second drive signal output circuit transmits an occurrence of abnormality to the first drive signal output circuit, when the second abnormality detection circuit detects the abnormality.