Drive Circuit Capacitive Gate Control for Resonance Loss

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Solution Overview

Problem

Existing drive circuits for DC-DC converters face issues with resonance loss and complexity, particularly when handling rapid changes in load or input voltage, which can lead to destruction of body diodes due to high dI/dt, and previous solutions complicate the circuit layout or increase complexity.

Innovation Solution

A drive circuit with a first capacitive element connected between the gate terminal of the high-side switch and the low potential end of the low-side switch, which reduces the gate voltage and thereby mitigates the rapid change in current during resonance loss by using capacitive division to manage the drain-source voltage applied to the gate, preventing excessive voltage and reducing the risk of diode destruction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the main control circuit turns on the high-side main switch when current flows through the low-side main switch in the commutation current state, then the converter can respond to rapid changes in load or input voltage, but the body diode of the low-side main switch is destroyed due to high dI/dt and resonance loss

Engineering Contradiction:
Improveresponse speed to load changesVSAvoidbody diode reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The drive circuit applies a counteracting voltage through the capacitive element before the harmful resonance loss occurs. When the low-side switch is turning off and current is still flowing through it, the capacitive element connected to the high-side gate terminal generates a voltage that opposes the rapid current change, preventing the body diode destruction before it can happen.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The capacitive element acts as an intermediary between the control circuit and the high-side switch gate terminal. It mediates the voltage applied to the gate, transforming the control signal into a waveform that prevents resonance loss while still enabling the switch to turn on in time to handle rapid load changes.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If conventional drive circuits are used without additional resonance loss prevention functions, then the circuit layout remains simple, but resonance loss occurs and body diodes are destroyed under rapid load changes

Engineering Contradiction:
Improvecircuit layout simplicityVSAvoidresonance loss
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The drive circuit merges the resonance loss prevention function into the existing gate drive circuitry by adding a capacitive element to the high-side gate terminal. This integration allows the circuit to prevent resonance loss without requiring separate prevention circuits, maintaining layout simplicity while eliminating energy loss.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If gate voltage is reduced to prevent resonance loss, then body diode destruction is prevented, but the switching performance and power delivery capability of the high-side switch deteriorates

Engineering Contradiction:
Improvebody diode protectionVSAvoidswitching power capability
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The drive circuit dynamically adjusts the gate voltage waveform using the capacitive element. The capacitor causes the gate voltage to naturally oscillate, providing low voltage during the critical turn-off period to prevent resonance loss, then allowing voltage to rise to full level once the switch is properly conducting, thus maintaining both protection and power capability.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution effectively reduces the change in gate voltage and drain current, minimizing resonance loss and preventing diode destruction, while simplifying the circuit layout and reducing complexity compared to previous methods.

Implementation Method 1

a first capacitive element having two ends connected between a gate terminal of the second switch and a low potential end of the first switch

Methodology Applied
Scientific EffectCapacitive division: Capacitance

Data Source

PatentUS10498213B2Drive circuit and semiconductor module utilizing a capacitance ratio between different switches
Publication Date: 2019.12.03 FUJI ELECTRIC CO LTD
  • US10498213B2 patent drawing
  • US10498213B2 patent drawing
  • US10498213B2 patent drawing

AI summary

A drive circuit, including a first switch located on a low side of the drive circuit, a second switch located on a high side of the drive circuit and connected in series with the first switch, the first switch and the second switch forming an output circuit, each of the first and second switches having a high-potential end, a low-potential end and a gate terminal, a control unit that controls switching operations of the first switch and the second switch, and a capacitive element having two ends thereof respectively connected to the gate terminal of the second switch and the low potential end of the first switch.