Drive Circuit Segmentation for Power Device Stability

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing drive circuits for power devices experience operational instability and signal errors due to negative voltage generation at nodes, affecting the stability and accuracy of control signals, particularly when the voltage at these nodes becomes negative.

Innovation Solution

A drive circuit design that includes set-side and reset-side pulse generation circuits, level shift circuits, and a control circuit to ensure stable operation of power devices by generating level-shifted signals and ensuring the correct state of the power device based on logic input signals, using internal and external power supplies to manage voltage levels and prevent overvoltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the node voltage is allowed to become negative during power device switching, then the power device can be turned on and off efficiently, but the preceding-stage circuit operation becomes unstable and control signals become erroneous

Engineering Contradiction:
Improvepower device switching efficiencyVSAvoidcontrol circuit operation stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The drive circuit is divided into separate high-side and low-side control circuits with independent power supplies. The high-side control circuit uses a first power supply while the low-side uses a second power supply, isolating the control stages from the negative voltage effects at the power device node

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Level shift circuits are introduced as intermediary components between the preceding-stage logic circuits and the high-side control circuit. These level shift circuits translate logic level signals to the high-voltage domain while being isolated from negative voltage effects through proper circuit design

Inventive Principle:
Principle #24Intermediary (Mediator)

2Power

If a level shift circuit is used to shift logic levels for high-side control, then the power device can be driven at high voltage, but the circuit becomes more complex and sensitive to voltage fluctuations

Engineering Contradiction:
Improvehigh-side drive voltage capabilityVSAvoidcontrol circuit structure
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The level shift function and the high-side drive function are merged into a single integrated high-side control circuit that handles both voltage level translation and power device driving, reducing overall circuit complexity while maintaining high-voltage capability

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If the same power supply is used for both high-side and low-side control circuits, then the circuit design is simplified, but negative voltage at the node affects the stability of the entire control system

Engineering Contradiction:
Improvepower supply configurationVSAvoidcontrol signal stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The power supply system is segmented into multiple independent sources: a first power supply for the high-side control circuit and a second power supply for the low-side control circuit. This segmentation prevents negative voltage propagation from affecting the entire control system

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each control circuit is provided with power supply characteristics suited to its specific requirements. The high-side control circuit receives power filtered and regulated to prevent negative voltage effects, while the low-side control circuit uses appropriate power supply design for its operating conditions

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS10804893B2Drive circuit
Publication Date: 2020.10.13 FUJI ELECTRIC CO LTD
  • US10804893B2 patent drawing
  • US10804893B2 patent drawing
  • US10804893B2 patent drawing

AI summary

A drive circuit of a power device, including an internal power supply, a set-side pulse generation circuit and a reset-side pulse generation circuit that are connected to the internal power supply, for generating a set signal and a reset signal respectively upon detecting that a logic input signal changes from a first logic level to a second logic level, or changes from the second logic level to the first logic level, a set-side level shift circuit and a reset-side level shift circuit that respectively level-shift the set signal and the reset signal, a control circuit that turns on and off the power device respectively responsive to the level-shifted set signal and the level-shifted reset signal, and an ensuring circuit that ensures a first state and a second state, in which the power device is respectively off and on, when the logic input signal is at the first logic level and the second logic level.