Vehicle Drive Control Selective Operation After Electrical Leak

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Solution Overview

Problem

Existing vehicle drive control systems inhibit vehicle startup uniformly upon detecting an anomaly, leading to inconvenience for users, as they fail to differentiate the location and severity of the anomaly, resulting in unnecessary restrictions on vehicle operation.

Innovation Solution

A drive control device that includes an electrical leak detection unit and an operation determination unit to identify the location of an electrical leak and determine which rotating electrical machines to allow operation based on the detected leak location, allowing for selective operation of machines to enable 'limp home' running and minimize user inconvenience.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If uniform startup inhibition is applied when anomaly is detected, then vehicle safety is improved, but user convenience deteriorates

Engineering Contradiction:
Improvevehicle safetyVSAvoiduser convenience
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent segments the drive device into multiple rotating electrical machines (first rotating electrical machine coupled to crankshaft, second rotating electrical machine coupled to wheel). When an anomaly is detected in one machine, the system selectively inhibits only the affected machine while allowing other machines to operate, thereby maintaining partial vehicle functionality and improving user convenience without compromising safety.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies local quality by differentiating the operational status of each rotating electrical machine based on its specific anomaly status. The control device determines the anomaly location and applies different control strategies to different machines: the machine with anomaly is inhibited, while machines without anomaly continue to operate. This localized approach resolves the contradiction by maintaining safety at the affected location while preserving convenience through continued operation of unaffected components.

Inventive Principle:
Principle #3Local quality

2Object-affected harmful factors

If complete startup inhibition is applied upon anomaly detection, then harmful effects from anomalies are prevented, but vehicle productivity deteriorates

Engineering Contradiction:
Improveanomaly propagationVSAvoidvehicle operability
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The patent divides the drive system into independent controllable units (multiple rotating electrical machines). When an anomaly is detected in one unit, the control device selectively inhibits only that specific unit while allowing other units to continue operation. This segmentation prevents anomaly propagation to the entire system while maintaining partial productivity through continued operation of unaffected machines.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies partial action by inhibiting only the specific rotating electrical machine with the anomaly rather than completely shutting down the entire vehicle system. This partial inhibition strategy prevents the harmful effects of the anomaly from affecting the whole system while maintaining sufficient vehicle productivity through the operation of remaining healthy machines, thereby resolving the contradiction between safety and productivity.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS8086363B2Drive control device for vehicle, and vehicle
Publication Date: 2011.12.27 TOYOTA JIDOSHA KK
  • US8086363B2 patent drawing
  • US8086363B2 patent drawing
  • US8086363B2 patent drawing

AI summary

A vehicle is mounted with a drive device provided with a plurality of rotating electrical machines, and a drive unit driving the plurality of rotating electrical machines. A drive control device for the vehicle includes an electrical leak detector detecting electrical leak in the drive device, and a control device. The control device identifies an electrical leak location by receiving a result of the detection made by the electrical leak detector, and determines which rotating electrical machine out of the plurality of rotating electrical machines is allowed to operate when the vehicle is driven next time, in accordance with the electrical leak location, while the vehicle is stopped.