Drive Head Claw Elastic Mounting for Gear Retention

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Solution Overview

Problem

The existing drive head in image forming apparatuses is prone to falling out during transportation due to its design, particularly the use of spherical universal joints which can become disengaged.

Innovation Solution

A drive head comprising a shaft part with an 'I'-shaped element and a claw with elastic elements, where the claw can stretchably move along the shaft part, ensuring secure mounting to a gear and reducing the likelihood of disengagement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a spherical universal joint is used in the drive head, then the drive head can be mounted to the gear, but the drive head is likely to fall out during transportation

Engineering Contradiction:
Improvemounting easeVSAvoiddrive head retention
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The claw is designed to be movable relative to the shaft part, allowing it to dynamically adjust its position. During normal operation, the claw engages with the gear to transmit rotation. During transportation, the elastic element allows the claw to retract or adjust, preventing disengagement while maintaining mounting ease.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The elastic element changes the positional parameter of the claw relative to the shaft part. This dynamic parameter change allows the drive head to adapt between operational state (claw engaged) and transportation state (claw retracted or adjusted), resolving the contradiction between easy mounting and reliable retention.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If the drive head structure is simplified for easy installation, then installation becomes easier, but the precision and stability of the drive head may be compromised

Engineering Contradiction:
Improveinstallation simplicityVSAvoiddrive head positioning precision
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The drive head employs local quality differentiation: the爪 (claw) portion has simple geometry for easy manufacturing and installation, while the connection interface between the爪 and shaft part incorporates precise features (recess and protrusion) that ensure accurate positioning. The elastic element provides controlled flexibility without compromising the precision of the engagement interface.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a stable and secure drive head assembly that minimizes the risk of falling off, allowing for reliable operation and easy installation/removal without requiring high precision, thus addressing the issue of drive head disengagement in prior art.

Implementation Method 1

a first elastic element pushing the claw to move stretchably along the shaft part

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS11285748B2Drive head, drive assembly and processing box
Publication Date: 2022.03.29 ZHUHAI KINGLY TECH CO LTD
  • US11285748B2 patent drawing
  • US11285748B2 patent drawing
  • US11285748B2 patent drawing

AI summary

Provided is a drive head (40), a drive assembly (20), and a process cartridge (10), wherein the drive head (40) is mounted to a gear (12), the drive head (40) comprises a shaft part (16), a claw (15), and a first elastic element (14), and the shaft part (16) is sleeved by the claw (15) which can move stretchably along the shaft part. The drive head (40), drive assembly (20), and process cartridge (10) have the advantage that the drive head (40) is hard to falling off.