Drive Mechanism Pin Positioning for Gear Alignment

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Solution Overview

Problem

Existing drive mechanisms in image forming apparatuses face issues with grease scattering and axial misalignment between gears, leading to noise and reduced dimensional accuracy.

Innovation Solution

A drive mechanism incorporating a first and second resin cover, a housing part, sheet metal members, rotation transmission wheel groups, and pin members to maintain accurate interaxial distance and prevent gear noise, with pin members inserted into positioning parts to ensure precise alignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If only sheet metal part is used to cover driving part and shaft, then dimensional accuracy is improved, but grease scatters and adheres to other units and components

Engineering Contradiction:
Improveinteraxial distance accuracyVSAvoidgrease scattering
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The patent uses a composite structure combining sheet metal parts and resin members. The sheet metal part provides dimensional accuracy for gear alignment, while the resin member covers the driving part and shaft to contain grease. This composite approach resolves the contradiction by leveraging the strengths of both materials: metal for precision and resin for grease containment.

Inventive Principle:
Principle #40Composite materials

2Object-generated harmful factors

If only resin member is used to cover driving part and shaft, then grease containment is improved, but interaxial distance changes and axial inclination arises

Engineering Contradiction:
Improvegrease containmentVSAvoidinteraxial distance accuracy
Core Design Contradiction:
Object-generated harmful factorsVSManufacturing precision

Solution Approach 1:

The patent employs a composite structure where the resin member provides grease containment while the sheet metal part maintains dimensional accuracy. The sheet metal component serves as a rigid framework that prevents deformation and axial inclination, while the resin member acts as a protective cover that contains grease. This division of functional responsibilities resolves the contradiction between grease containment and precision maintenance.

Inventive Principle:
Principle #40Composite materials

3Ease of manufacture

If pin members are not precisely positioned, then assembly is simplified, but noise occurs due to gear tooth engagement misalignment

Engineering Contradiction:
Improveassembly simplicityVSAvoidgear noise
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The patent introduces positioning parts as intermediary elements that facilitate precise positioning of pin members during assembly. These positioning parts act as guides or locators that ensure correct alignment without complicating the overall assembly process. By providing this intermediate positioning mechanism, the patent achieves both easy assembly and precise gear alignment, eliminating noise while maintaining manufacturing simplicity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS8472844B2Drive mechanism and image forming apparatus provided with the same
Publication Date: 2013.06.25 KYOCERA DOCUMENT SOLUTIONS INC
  • US8472844B2 patent drawing
  • US8472844B2 patent drawing
  • US8472844B2 patent drawing

AI summary

A drive mechanism of the present invention includes: a housing part composed of a first resin cover and a second resin cover; a first sheet metal member housed in the housing part; a first rotation transmission wheel group disposed on the first sheet metal member on a side directed to the first resin cover; a second rotation transmission wheel group disposed on the first sheet metal member on a side directed to the second resin cover; a positioning part rotatably supporting a first rotation transmission wheel of the first rotation transmission wheel group; and a pin member positioned by inserting into the positioning part via the first resin cover.