Drive-Sense Circuit for Vibration Sensor Signal and Power Integration

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Solution Overview

Problem

Current data communication systems face challenges in efficiently processing and interpreting signals from sensors and actuators due to limitations in drive sense circuits, which affect the accuracy and reliability of data collection and actuation in various applications.

Innovation Solution

The implementation of a drive sense circuit system that includes power source circuits, power signal change detection circuits, and regulation mechanisms to provide regulated source signals to sensors and actuators, enabling precise detection and interpretation of electrical characteristics and conditions, and subsequent generation of representative signals for processing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional sensor circuits with separate power and signal lines are used, then the circuit design is simple, but the accuracy and reliability of data collection deteriorates due to interference and signal degradation

Engineering Contradiction:
Improvereliability of data collectionVSAvoidcircuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the power supply line and signal line into a single integrated drive-sense line. The sensor circuit receives both power and sensing capabilities through this unified connection, eliminating the need for separate power and signal pathways. This merging reduces the number of connections while maintaining reliable data collection by eliminating interference between separate lines.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The drive-sense circuit performs multiple functions through a single integrated circuit: it provides power to the sensor, reads the sensor output signal, and regulates voltage. This multi-functional approach improves reliability by consolidating critical functions into one robust interface while managing complexity through unified design.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If separate power supply and signal reading circuits are implemented, then the functions are well-defined, but the overall system performance deteriorates due to signal interference and power loss

Engineering Contradiction:
Improvedata collection efficiencyVSAvoidpower loss
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The drive-sense circuit incorporates feedback mechanisms where the circuit continuously monitors the sensor output through the same line used to power it. This feedback approach allows real-time adjustment of power delivery and signal reading, improving data collection efficiency while minimizing power loss through optimized energy transfer.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The integrated drive-sense circuit acts as an intermediary that mediates between the power source and the sensor. It manages the dual role of delivering power and reading signals through a controlled interface, preventing direct interference between power delivery and signal acquisition while maintaining high efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If multiple electrical connections are made for power and signal, then the power delivery is sufficient, but the measurement precision deteriorates due to noise and interference

Engineering Contradiction:
Improvesensor signal accuracyVSAvoidpower delivery to sensor
Core Design Contradiction:
Measurement precisionVSPower

Solution Approach 1:

By merging power delivery and signal reading into a single drive-sense line, the patent eliminates the interference that would occur between separate connections. The unified approach ensures that power is delivered sufficiently while the same line reads the sensor output without noise from adjacent signal traces, thereby improving measurement precision.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent extracts the sensing function from traditional separate signal lines and integrates it into the power delivery path. By taking out the need for separate high-precision signal lines and using the power line itself for sensing (through impedance changes), the system achieves both adequate power delivery and high measurement precision.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances the accuracy and reliability of data collection from sensors and actuation by effectively managing power signals and electrical characteristics, improving the overall performance of data communication systems in diverse applications.

Implementation Method 1

A sensor includes a transducer, which functions to convert one form of energy (e.g., force) into another form of energy (e.g., electrical signal)

Methodology Applied
Scientific EffectTransducer conversion:

Implementation Method 2

the sensor output affects the drive signal and the drive sense circuit generates a representative signal based on the effect

Methodology Applied
Scientific EffectElectrical characteristic detection:

Data Source

PatentUS12013360B2Sensing device with drive sense circuit and vibration sensor and methods for use therewith
Publication Date: 2024.06.18 SIGMASENSE LLC
  • US12013360B2 patent drawing
  • US12013360B2 patent drawing
  • US12013360B2 patent drawing

AI summary

A sensing device includes at least one vibration sensor that responds to sensed vibrations. At least one drive-sense circuit is coupled to the vibration sensor, wherein the at least one drive-sense circuit includes: a first conversion circuit configured to convert a receive signal component of a sensor signal corresponding to the at least one vibration sensor into the sensed signal, wherein the sensed signal indicates a change in an electrical characteristic associated with the at least one vibration sensor; and a second conversion circuit configured to generate, based on the sensed signal, a drive signal component of the sensor signal corresponding to the at least one vibration sensor.